ABB 64683683 ACS800 Drive - Pcont.max 110kW, Icont.max206A
Part Number: 64683683
Quick Summary
ABB ACS800 Drive is a versatile variable-speed drive designed to optimize motor control across industrial applications. Engineers often grapple with energy waste, motor wear, and startup fluctuations that trigger downtime and maintenance costs. This drive family aligns with CE safety standards, supports IP-rated enclosures, and offers SIL-ready safety interfaces when configured. By delivering precise speed control, built-in diagnostics, and scalable integration with existing control systems, it provides tangible business value. In practice, deploying the ACS800 reduces energy costs, extends equipment life, and speeds commissioning in modern manufacturing environments.
Product Information
Feature: High-continuous power handling allows precise, repeatable motor performance under demanding loads. Business impact: With a Pcont.max of 110 kW and Icont.max of 206 A, the ACS800 can drive mid-size conveyors, pumps, and fans without compromising torque or control accuracy, reducing bottlenecks in process lines. Application: Suitable for packaging lines, metalworking, and material handling where dependable drive performance is essential. Feature: Advanced energy management and soft-start capability minimize energy waste during acceleration and steady-state operation. Business impact: This results in meaningful cost reductions over the asset lifecycle, cooler motor temperatures, and extended bearing life. Application: Pump and fan control in HVAC, water treatment, and process industries. Feature: Comprehensive protection features guard against overloads, faults, and thermal events. Business impact: Reduces fault currents, protects the drive and motor, and supports predictive maintenance programs. Application: Heavy machinery, extrusion lines, and metal forming where downtime is costly. Feature: Flexible installation and intuitive wiring simplify onboarding and minimize commissioning time. Business impact: The drive integrates with standard ABB drive ecosystems and common factory control architectures, enabling faster project ramp-ups and easier spare-part management. Application: Retrofit projects for aging equipment or new lines. Feature: Diagnostics and remote monitoring enhance uptime planning and asset management. Business impact: Improves reliability, reduces emergency service calls, and justifies upgrades through measurable performance improvements. Application: Continuous production cells in process industries and automation environments.
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FAQs
To install the ACS800 Drive 64683683, first confirm that the motor spec matches the drive’s Pcont.max of 110 kW and Icont.max of 206 A. Wire the drive to power and the control network according to ABB guidelines, and ensure Safe Torque Off is integrated. Complete basic parameter setup, perform a static test, then execute a controlled ramp-up to verify stable motor operation.
The ACS800 delivers precise speed control with soft-start and deceleration, improving energy efficiency and reducing mechanical wear. It includes overload protection and fault diagnostics to minimize unplanned downtime. Expect smoother acceleration, reduced belt slip or water hammer in conveyors and pumps, and better process stability across variable loads.
Ideal for conveyors, pumps, fans, and machine tools within manufacturing and processing facilities. The 110 kW / 206 A rating supports mid-size loads while enabling alignment with existing control systems and remote monitoring. It also serves retrofit projects, providing a clear upgrade path to improve throughput and reliability in packaging, food & beverage, and metals processing.
Verify CE marking and EMC compliance for the drive installation and follow local electrical codes. Consider enclosure IP rating based on the environment, and ensure protective functions and safety interfaces meet plant requirements. SIL-ready features, when configured, support safety integration for critical operations, enhancing regulatory compliance and risk management.
ROI is driven by energy savings, reduced downtime, and lower maintenance costs due to robust protection and diagnostics. Plan for routine firmware updates, spare-part availability, and proactive maintenance scheduling. Track energy usage and downtime before and after commissioning to quantify the payback over six to twelve months.