ABB ACS800-U4-0210-5 Drive - Pcont.max:200kW, Icont.max:240A
Part Number: 64685546
Quick Summary
ABB ACS800-U4-0210-5 Drive is a robust variable frequency drive designed for precise motor control in heavy industry and process automation. Engineers often struggle with integrating a new drive into aging equipment, risking unplanned downtime and inconsistent startup behavior. This model supports CE marking and UL safety certifications, with robust IP-rated protection options to withstand dusty, wet plant environments. It delivers scalable control up to 200 kW and 240 A, with built-in diagnostics, overload protection, and smooth ramping to extend motor life. By aligning with ABB control architectures and common industrial interfaces, it accelerates commissioning, reduces maintenance costs, and improves overall line reliability.
Product Information
Feature → Business Impact → Application: Scalable power handling with a true cont.max of 200 kW and current capacity up to 240 A ensures you can run mid-sized motors without changing drive hardware. Business Impact: This reduces initial hardware diversity, lowers spare-parts inventory, and minimizes downtime during upgrades. Application: Ideal for conveyors, pumps, and fans in packaging lines, water treatment, and general manufacturing where motor sizing sits in the upper mid-range. Feature → Business Impact → Application: Smooth torque control and ramping profiles provide soft-start behavior that reduces mechanical wear and energy spikes. Business Impact: Extends motor life, lowers maintenance cycles, and improves process stability. Application: Critical for startups on extruders, mixers, and centrifuges in plastics, food processing, and chemical manufacturing. Feature → Business Impact → Application: Built-in diagnostics, overload protection, and fault logging help with predictive maintenance. Business Impact: Early fault detection, reduced unplanned downtime, and better asset management. Application: Process plants and packaging lines where uptime is mission-critical. Feature → Business Impact → Application: Compatibility with ABB control architectures and versatile fieldbus options enhances integration. Business Impact: Faster commissioning, easier remote monitoring, and scalable governance across sites. Application: OEM projects and multi-site installations requiring standardized control layers. Feature → Business Impact → Application: Cabinet-friendly design and straightforward installation reduce integration time and cabling effort. Business Impact: Lower installation costs, shorter project timelines, and improved safety during setup. Application: Retrofit programs and new line builds in automotive, food & beverage, and general manufacturing.
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FAQs
The drive provides Pcont.max up to 200 kW and Icont.max up to 240 A, enabling scalable, mid-size motor control. This capacity supports robust performance for conveyors, pumps, and fans without needing multiple drives or extensive reconfiguration.
Yes. The model is designed to meet CE marking requirements for European markets and UL safety standards for industrial environments. Enclosures and installation conditions may influence additional IP ratings and regional certifications, so verify local compliance for your site.
Yes. The drive supports smooth ramping, precise speed control, and reliable torque management ideal for conveyors. With appropriate enclosure and wiring, it helps reduce belt wear, improve throughput, and maintain consistent process speeds.
Expect lower energy consumption due to efficient speed control, reduced mechanical stress from soft-start behavior, and fewer unplanned outages thanks to diagnostic fault logging. Over time, these factors translate to lower maintenance costs and improved line uptime.
The drive offers standard fieldbus options via optional interface cards, including common protocols like Modbus and Profibus, with additional Ethernet/IP/DeviceNet capabilities depending on options. This facilitates remote monitoring, scalable integration, and centralized control across sites.