ABB ACS800-04-0210-7 Drive - 160 kW, 203 A VFD
Part Number: 64810995
Quick Summary
The ABB ACS800-04-0210-7 Drive is a versatile variable frequency drive designed to optimize motor performance in industrial automation and processing lines. Engineers often struggle with tuning, energy waste, and unexpected downtime when motors start or ramp. Key considerations include CE compliance, SIL safety concepts, and IP-rated protections to keep installations safe and compliant. By aligning with ABB’s drive ecosystem, this model offers robust motor protection, reliable control, and straightforward integration with common PLCs and industrial networks, delivering measurable efficiency gains and lower total cost of ownership for fabrication, packaging, and process industries.
Product Information
Feature: Pcont max 160 kW. Business Impact: Enables direct control of mid-to-large motors with smooth torque delivery, reducing peak current spikes and wear on drive components. Application: Pumps and mixers in water treatment and process lines benefit from stable speed control. Feature: Icont max 203 A. Business Impact: Supports higher continuous current for demanding loads, improving start-up performance and reducing tripping during load ramps. Application: Conveyor and material handling systems in automation lines gain consistent torque. Feature: ABB ACS800-04 family compatibility. Business Impact: Facilitates seamless integration with existing ABB controls and standard industrial networks, shortening commissioning times and improving maintainability. Application: OEMs and end-users deploying multi-drive architectures in packaging and food & beverage sectors. Feature: Protective diagnostics and fault protection. Business Impact: Early fault detection minimizes unplanned downtime and simplifies maintenance planning. Application: Critical process pumps and fans in continuous operation environments. Feature: Energy efficiency and regenerative options. Business Impact: Reduces energy street-price impact and lowers operating costs over the drive’s lifecycle. Application: HVAC fans and process pumps where variable loading is common, delivering a faster return on investment.
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FAQs
ACS800-04-0210-7 is designed to integrate with ABB control hardware and common PLC interfaces, simplifying wiring and parameter transfer. It supports standard fieldbus and Ethernet networks used in modern automation environments, and ABB’s commissioning tools help reduce setup time while ensuring proper motor protection and safe startup.
The drive offers a continuous power rating of up to 160 kW (Pcont max) and a continuous current rating of up to 203 A (Icont max). This pairing supports reliable torque delivery for mid-to-large motors, enabling stable operation under typical production loads without frequent tripping.
Ideal for processes with variable speed needs, such as pumps, fans, conveyors, and mixers in manufacturing, water treatment, and packaging. The model’s 160 kW/203 A capabilities support moderate-to-high horsepower applications, delivering precise control and energy efficiency across continuous operation environments.
Common considerations include CE conformity for European operations, SIL-rated safety features for control reliability, and appropriate IP protection for enclosure environments. Always verify the specific product datasheet and site requirements to confirm exact certifications and installation safety prerequisites.
Energy savings from optimized motor control typically reduce operating costs, while smoother starts lower mechanical stress and downtime. Regular diagnostics and protected fault reporting simplify maintenance planning, enabling proactive service and extending motor life, which translates to a favorable return on investment over the system’s lifecycle.