ABB ACS800-U4-0440-7 Drive - Pcont.max 400kW, Icont.max 387A

Part Number: 68220696
Manufacturer
ABB
Part number
68220696

Quick Summary

ABB ACS800-U4-0440-7 drives provide precise motor speed control for industrial automation applications. Engineers often grapple with current surges, integration gaps, and inconsistent control signals when upgrading older systems. The solution aligns with CE safety requirements, SIL-ready configurations, and IP-rated enclosures to protect in harsh environments. This combination drives energy efficiency, reduces downtime, and accelerates project timelines, while preserving compatibility with ABB control architectures. With robust diagnostics and familiar ABB interfaces, maintenance is simplified for technicians and procurement teams seeking reliable, long-life drive solutions. The result is a cost-effective upgrade that modernizes motor control without extensive retraining.

Product Information

Feature: High power headroom with Pcont.max 400 kW and Icont.max 387 A provides reliable startup and smooth operation for large motors on conveyors, pumps, and mixer lines. Benefit: Fewer overload events and extended motor life reduce maintenance costs and downtime. Application: Packaging lines and material handling where consistent torque and uptime matter. Feature: Precise torque and speed control improves process stability and product quality. Benefit: Consistent throughput and reduced scrap in manufacturing lines. Application: Extrusion, plastics processing, and metal forming where tight control is critical. Feature: Energy-efficient performance with soft-start and controlled acceleration. Benefit: Lower energy consumption and reduced wear on mechanical drives, contributing to total cost of ownership savings. Application: Fan, pump, and HVAC-driven processes across process industries. Feature: Compatibility and installation advantages with ABB ecosystem integration. Benefit: Faster commissioning, fewer integration risks, and standard maintenance workflows. Application: retrofit projects and new line builds leveraging existing ABB controls. Feature: Reliability and diagnostics with robust enclosure options and remote monitoring. Benefit: Prolonged service intervals, quicker fault diagnosis, and improved plant uptime. Application: Harsh industrial environments and critical production lines needing dependable drives. Feature: Compliance-ready design with industry-standard safety and control interfaces. Benefit: Simplified approvals for regulated sectors and streamlined vendor qualification. Application: Healthcare, food & beverage, and aerospace-related manufacturing environments.

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FAQs

Begin with a suitable mounting location and verify mechanical fit and cooling. Connect power and motor leads to the drive per the wiring diagram, then configure fundamental parameters (motor rating, voltage, and control mode) using the standard ABB commissioning software. Validate communications with the existing PLC or SCADA system and perform a controlled startup to confirm torque and speed response.
The ACS800-U4-0440-7 supports a continuous power rating up to Pcont.max of 400 kW and a continuous current rating Icont.max of 387 A. These ratings enable reliable control of large motors on demanding lines such as packaging, pumps, and conveyors, with ample headroom for startup surges and dynamic loads.
Yes. The drive’s high power and precise speed control support consistent product handling, synchronized conveyor operation, and gentle startup to reduce product damage. Its integration-friendly interfaces and ABB ecosystem compatibility simplify retrofits on existing packaging lines, helping maintain throughput while improving energy efficiency and process stability.
The ACS800-U4 line commonly aligns with CE safety requirements and offers SIL-ready configurations and IP-rated housing options. Certification specifics can vary by model variant and enclosure choice, so verify the exact enclosure rating and safety features with the supplier for your region and regulatory needs.
Expect reduced downtime due to robust diagnostics and reliable control, plus energy savings from optimized speed control and soft-start functionality. Over the life of the installation, you’ll benefit from lower maintenance costs, fewer motor overload events, and faster commissioning, contributing to a shorter payback period for modernization projects.