ABB ACS800-04M-0490-7 Drive - Pcont.max 450 kW, Icont.max 445 A
Part Number: 68238200
Quick Summary
The ABB ACS800-04M-0490-7 Drive is an advanced motor controller for industrial automation applications such as pumps and conveyors. Engineers often struggle to match drive performance with varying loads, causing energy waste and unexpected maintenance. It supports CE compliance with EMC safety standards, plus enclosure ratings suitable for harsh environments, and SIL-ready configurations for safety-critical tasks. By integrating with existing control systems, you gain reliable operation and simplified commissioning, driving lower total cost of ownership while enabling scalable automation across facilities.
Product Information
Feature → Business Impact → Application: The drive delivers a robust 450 kW continuous power rating and 445 A continuous current, enabling direct control of large motors with smooth torque and reduced startup surge. This translates to lower mechanical stress, enhanced equipment life, and more predictable uptime on pumps and conveyors. Application: ideal for heavy-load processes in water treatment, mining, and materials handling where steady performance is critical. Feature → Business Impact → Application: Integrated energy-management features and configurable ramp profiles enable optimized motor acceleration/deceleration, reducing peak electrical demand and overall energy consumption. Application: packaging lines and process industries seeking energy cost reductions and compliance with energy-use regulations. Feature → Business Impact → Application: Seamless compatibility with ABB control ecosystems and standard fieldbus interfaces simplifies wiring and makes integration with existing PLCs faster. Application: OEM machinery and retrofit projects where installation time directly impacts project ROI. Feature → Business Impact → Application: Advanced protection and diagnostics deliver improved uptime through fault detection and remote monitoring, lowering maintenance interventions. Application: continuous process environments such as wastewater or mining where downtime is costly. Feature → Business Impact → Application: User-friendly parameterization and commissioning tools speed setup for common applications (pumps, fans, conveyors) and support scalable expansion. Application: site installations with limited specialist labor and the need for rapid deployment.
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FAQs
Begin with confirming supply voltage and motor rating align with the drive’s 450 kW/445 A capabilities. Wire the drive to a compatible three-phase power source, connect control lines to your PLC or HMI, and configure basic parameters for motor type, ramp times, and protection settings. Use ABB wiring diagrams and commissioning tools to validate communication with the existing control system, ensuring correct fieldbus interfaces and safe start-up procedures.
Key specs include continuous power rating up to 450 kW (Pcont.max) and continuous current up to 445 A (Icont.max). The drive supports standard motor control modes suitable for pumps, fans, and conveyors, along with protection features, fault diagnostics, and integration with ABB control ecosystems. These specs enable reliable torque delivery and smooth start/stop sequences across common industrial loads.
Yes. The ACS800-04M-0490-7 is designed for demanding applications such as pumps, fans, and conveyors in manufacturing and process environments. With a high continuous current and power rating, it handles large motors efficiently, delivering precise speed control, reduced mechanical stress, and improved process stability—ideal for retrofit projects or new OEM equipment.
The drive is designed to support CE conformity for safety and EMC compliance, with enclosure options that suit various environmental conditions. It also offers SIL-ready configurations for safety-critical applications and industry-standard protection features that facilitate regulatory alignment and safer operation in integrated automation environments.
The ACS800-04M-0490-7 provides proactive diagnostics, fault reporting, and remote monitoring capabilities that reduce unscheduled downtime and maintenance costs. Benefits include smoother motor startup, energy efficiency through optimized control, and easier integration with existing ABB systems, leading to faster deployment, lower total cost of ownership, and a clearer path to scalable automation ROI.