ABB ACS800-04M-0210-3 Drive - Pcont.max 160 kW Icont.max 289A
Part Number: 68279275
Quick Summary
ABB ACS800-04M-0210-3 drive is a high-precision motor control solution for conveyors, pumps and fans. Engineers often struggle to balance startup torque, energy efficiency, and downtime when expanding automation. This drive family supports CE certification expectations and configurable protection ratings (IP) and SIL-ready options depending on configuration. By integrating the ACS800 drive, businesses gain reliable speed control, reduced wear, and smoother process transitions, enabling easier integration with ABB or third-party PLCs. The result is lower maintenance costs and faster ROI across manufacturing and process environments.
Product Information
Feature: High power and current ratings enable driving motors up to 160 kW with 289 A continuous current, reducing the need for multiple drives. Business Impact: Simplified motor selection, lower hardware costs, and improved control accuracy for critical processes. Application: Pumps, fans, and conveyors in water treatment, HVAC, and material handling. Feature: Advanced motor control algorithms and soft-start provide smooth torque ramp and precise speed regulation. Business Impact: Decreased mechanical stress, reduced electrical transients, and extended motor life. Application: Packaging lines, extrusion, and plastics processing. Feature: Built-in diagnostics and protection features minimize unexpected downtime and support predictive maintenance. Business Impact: Higher equipment availability and lower maintenance expenditure. Application: Food & beverage and pharmaceutical processing where uptime is essential. Feature: Installation compatibility within the ABB ecosystem supports faster commissioning and straightforward PLC/HMI integration. Business Impact: Shorter project timelines and consistent operator interfaces. Application: OEMs standardizing on ABB hardware. Feature: Energy efficiency and compliance features help meet corporate sustainability goals and regulatory requirements. Business Impact: Lower energy bills and simplified audit readiness. Application: HVAC drives, water pumping systems, and process fans.
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FAQs
Start by confirming motor compatibility (torque and speed ranges) and verify supply voltage matches the drive. Follow ABB wiring diagrams for power, motor, and control connections. Parameterize acceleration, deceleration, and protection settings in the drive software, then perform a controlled ramp test to validate torque response and system stability.
The model supports up to 160 kW continuous power (Pcont.max) and 289 A continuous current (Icont.max). It delivers precise motor control suitable for pumps, fans, and conveyors, with protective features and diagnostics that enhance reliability in industrial environments.
Yes. The drive is designed for demanding pump and fan applications, offering smooth speed control, efficient energy use, and tunable protection settings. It reduces mechanical stress during start-up and provides reliable operation across varying load profiles typical in process industries.
Certification options vary by configuration, but ABB ACS800 drives commonly support CE compliance and configurable IP-rated protection with SIL-ready configurations, depending on the specific model and accessories. Verify exact certifications with the supplier for your regional and application requirements.
Benefits include reduced energy consumption due to efficient drive operation, smoother motor starts that lower wear and maintenance costs, and improved uptime from robust diagnostics. Combined, these factors shorten payback periods and deliver predictable operating costs in continuous process environments.