ABB 68295645 ACS800-07-1540-3 - Pcont.max:1200kW
Part Number: 68295645
Quick Summary
ABB ACS800-07-1540-3 drive provides precise motor control for industrial conveyors and pumps. Users often face energy waste and torque fluctuations during load changes, leading to higher operating costs and unpredictable performance. CE-certified with SIL-ready safety integration and IP-rated enclosure options, this drive is built to perform in challenging environments. Beyond peak power, it delivers efficiency, reliability, and easy integration with existing controls, unlocking lower total cost of ownership and improved uptime for critical processes. Manufacturers seeking scalable solutions will value its flexible ramp rates, diagnostics, and compatibility with ABB's broader ACS800 ecosystem.
Product Information
Precise velocity and torque control reduces torque ripple and smooths starts, delivering measurable energy savings. This translates to lower maintenance costs and longer motor life in conveyors and pumps. Ideal for material handling lines and process equipment where load varies. High current capacity and power rating enable handling large loads without derating. Business impact includes supporting high-throughput operations and reducing the need to oversize drives. Applications include large conveyors, pumps, and fans in heavy industry such as mining, steel, and chemical processing. Reliability and protection are enhanced by built-in diagnostics, fault detection, and safety features that help minimize unplanned downtime. The result is better process availability and simpler regulatory compliance for critical applications. Integration and installation are streamlined with standard fieldbus interfaces and plug-and-play options, plus compatibility with the ABB ACS800 ecosystem. This reduces commissioning time, lowers integration risk, and simplifies future upgrades in retrofit or greenfield automation projects. Measurable ROI comes from energy savings, reduced downtime, and longer asset life, complemented by predictive maintenance and remote monitoring capabilities for centralized asset management.
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FAQs
Begin by confirming the motor is three-phase and within ratings up to 1200 kW and 2156 A. Mount the drive per enclosure guidelines, connect the three-phase supply, and wire the motor according to the diagram. Use available fieldbus interfaces to link with the PLC, set motor parameters, and enable a soft-start ramp to minimize torque shocks. Verify EMC grounding and protective functions before runtime.
Key specs include Pcont.max 1200 kW and Icont.max 2156 A, with adjustable acceleration and deceleration profiles and torque control to maintain belt speed under load changes. The drive supports braking and regenerative options to reduce energy waste. For conveyors, stable speed under varying loads improves throughput and reduces mechanical wear.
Yes, for pumps requiring precise speed control and smooth torque management, the ACS800-07-1540-3 is well suited. Its 1200 kW rating handles large pump workloads, while the current capability supports starting under load. Use with closed-loop control for process fluctuations, and configure protections to handle cavitation risk and thermal limits; ensure enclosure and isolation meet plant requirements.
ABB ACS800-07-1540-3 drives typically carry CE certification for EU compliance and integrate with standard safety frameworks. UL/CSA listings may apply depending on regional variants and enclosure. Confirm IP protection level for your environment and ensure compatibility with SIL-based safety architectures when used in safety-critical applications.
Expect energy savings from efficient speed control and smoother operation, lowering operating costs over the asset life. Built-in diagnostics and fault reporting support proactive maintenance, reducing downtime. Quick commissioning and compatibility with existing controls shorten project timelines, delivering faster ROI while extending motor life and improving process reliability.