ABB ACS800-04-0100-3 AC Drive - Pcont.max: 90 kW
Part Number: 68365783
Quick Summary
ABB ACS800-04-0100-3 AC drive delivers precise motor control for industrial conveyors and pumps. Upgrading legacy drives often leads to downtime, inconsistent torque, or costly wiring changes. Designed for CE compliance and robust enclosure protection with common industry safety features, the ACS800-04-0100-3 helps meet SIL and other regulatory expectations. It supports energy-efficient motor control, reliable integration with standard automation networks, and scalable protection to reduce lifecycle costs. For engineers and procurement teams, this combination translates into lower total cost of ownership and faster project realization. Additionally, its modular design supports future upgrades and easier spares management across multiple lines. This helps OEMs reduce project risk and accelerate time-to-value.
Product Information
Feature: Power handling with Pcont.max 90 kW and Icont.max 166 A supports medium-power motor control for conveyors, pumps, and machine tools. Business impact: enables precise torque control with compact footprint, improving line throughput and reducing motor stress during startup. Application: ideal for packaging lines and process equipment where uptime matters. Feature: Energy-efficient speed control reduces electrical losses by demand-driven modulation, delivering measurable energy savings and cooler operation in crowded panels. Application: HVAC-driven material handling and beverage processing lines. Feature: Robust protection and safety features, including fault isolation and safe start/stop logic, decrease unplanned downtime and support safety compliance in production environments. Application: OEM automation and industrial plant installations. Feature: Easy installation and network compatibility, with standard control interfaces and quick wiring, enabling rapid commissioning and simplified maintenance. Application: retrofit projects and greenfield automation with ABB drives. Insight: field experience shows integration with PLCs and HMIs minimizes engineering time and risk during upgrades.
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FAQs
Begin with proper power wiring to L1/L2/L3 and motor connections to U/V/W, then configure the drive's control interface for your PLC. Use a standard fieldbus or Ethernet option, set protection parameters, and commission with a motor run-up test. ABB guidelines emphasize EMI filtering, correct enclosure placement, and fault-safe sequencing to minimize startup risk.
The drive supports Pcont.max up to 90 kW and Icont.max up to 166 A, enabling controlled torque and speed in mid-range machinery. Its performance supports smooth acceleration, deceleration, and load sharing in conveyors and pumps, helping reduce mechanical stress and energy usage while meeting process targets. It also provides reliable performance under variable loads and temperature conditions.
Yes. The ACS800-04 series is designed for industrial motor control applications, including conveyors and pump skids. With robust protection and scalable control, it maintains consistent speeds, handles peak load demands, and reduces wear on motors and mechanical drive trains, improving overall line reliability. It also supports longer equipment life and reduced maintenance costs.
This ABB drive is CE compliant and typically available in IP-rated enclosures suitable for industrial environments. It supports standard safety requirements and, where configured, SIL-ready options to enhance risk reduction in safety-critical processes, helping you stay compliant with regulatory mandates. Consult your local authority for final certification details and ensure field-level documentation is up to date.
ROI comes from energy savings through optimized motor control, reduced maintenance due to improved bearing life and soft-start performance, and minimized downtime from robust protection. Predictive maintenance intervals and ABB support services can further extend uptime and preserve asset value over the system lifecycle. This translates to lower total cost of ownership for OEMs and operators.