ABB 68365805 ACS800-04-0120-3 Motor Drive - Pcont.max:110kW
Part Number: 68365805
Quick Summary
ABB 68365805 ACS800-04-0120-3 is a motor drive that controls industrial motors in automated production lines. Professionals often struggle with balancing performance, protection, and energy usage in demanding automation environments. It offers CE conformity for EU markets, configurable IP protection levels for rugged installations, and optional SIL-rated safety features for critical processes. By improving reliability and energy efficiency, it delivers measurable value to facilities managers and design engineers across industrial automation and motor drives. Designed for integration with PLCs and automation networks, it enables scalable performance upgrades without replacing existing infrastructure. With detailed diagnostics and protective features, teams can reduce unplanned outages and extend equipment life.
Product Information
Feature: Precise current control with Icont.max 202 A translates to smoother torque delivery and reduced motor wear. Business Impact: This minimizes mechanical stress during startup and load changes, lowering maintenance costs and extending motor life, especially in high-cycle applications. Application: Ideal for conveyors, pumps, and fans in packaging lines and process industries where consistent speed and torque matter. Feature: High continuous power rating Pcont.max 110 kW enables reliable operation under demanding loads. Business Impact: Enables fewer drives in large motor applications, reducing equipment footprint and lifecycle cost while supporting equipment uptime. Application: Suitable for mid-to-high power drives in metal forming, material handling, and processing lines. Feature: Seamless integration with PLCs and standard I/O enables straightforward commissioning. Business Impact: Reduces engineering time, wiring complexity, and risk of human error, speeding project delivery. Application: Fits with existing automation architectures in batch production and continuous processes and supports scalable upgrades. Feature: Advanced protection and diagnostics provide proactive motor health monitoring. Business Impact: Improves MTTR, reduces unscheduled downtime, and supports predictive maintenance strategies. Application: Critical for pumps, blowers, and packaging lines where uptime is essential. Feature: Energy-efficient current regulation and soft-start reduce energy consumption and mechanical stress. Business Impact: Delivers lower operating costs, longer equipment life, and faster return on investment. Application: Useful across manufacturing and water/wastewater facilities, where energy metrics and reliability drive competitiveness.
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FAQs
The ACS800-04-0120-3 drives mid to high-power motors with 110 kW continuous rating and 202 A current capability. Connect to the motor using standard VFD wiring practices, align motor parameters in the drive, and set protection limits. Verify PLC/I/O communication, install appropriate heat dissipation, and commission using ABB’s recommended start-up procedure to minimize startup transients and motor wear.
Key specs include Pcont.max of 110 kW and Icont.max of 202 A, which translate to substantial torque control and robust performance for conveyors, pumps, and fans. These ratings enable fewer drives for large loads, improved start-stop behavior, and better protection during overload conditions, contributing to higher system uptime and predictable operation in automation lines.
Yes. The ACS800-04-0120-3 is well-suited for medium-to-high power applications such as conveyors, pumps, and fans. Its precise current control, soft-start capabilities, and protection features help reduce mechanical stress, improve flow and speed control, and support energy-efficient operation across manufacturing lines.
The device is designed for EU compliance with CE marking and is compatible with standard industrial protection levels. Depending on the installation, IP ratings can be enhanced via enclosure selection. Optional SIL-rated safety functions may be available to support critical process safety requirements, ensuring alignment with industry safety standards.
By delivering energy-efficient current regulation, smooth startups, and robust diagnostics, the ACS800-04-0120-3 reduces energy waste and unplanned downtime. The result is lower operating costs and extended motor life, contributing to a faster ROI. Predictive maintenance becomes more feasible with built-in health monitoring and fault diagnostics.