ABB ACS800-04-0120-5 Motor Drive - 90kW
Part Number: 68365830
Quick Summary
ABB ACS800-04-0120-5 motor drive is a compact, robust speed controller for industrial automation and process equipment. Engineers often struggle with motor mismatch, downtime, and energy waste when selecting drives for conveyors, pumps, and fans. This class of drives aligns with CE requirements, offers IP-rated protection options, and supports SIL-related safety integration in control loops. For plant floor optimization, this model delivers predictable torque and reduced energy use, while smooth integration with existing automation platforms. Leverage ABB support and standard installation practices to minimize commissioning time and ensure reliable operation. This translates to lower total cost of ownership, faster deviations resolution, and safer, compliant operation. By combining precise control, diagnostics, and easy integration with PLCs and HMIs, plant teams can scale automation confidently.
Product Information
Feature → Business Impact → Application: The ACS800-04-0120-5 provides high-load capability with 90 kW continuous power and a 157 A cont. current, enabling robust performance under demanding motor tasks. This rating reduces the need for oversized drives and lowers capital costs while maintaining precise torque control. In production lines and process equipment, this translates to reliable acceleration and smooth speed profiles for conveyors, pumps, and mixers. Feature: Advanced speed and torque control with programmable ramps and torque limits. Business Impact: Minimizes mechanical stress, extends bearing life, and cuts energy waste during frequent start-stops. Application: Material handling, machining centers, and ventilation systems benefit from predictable speed regulation and reduced peak currents. Feature: Built-in protection and diagnostics monitor current, voltage, temperature, and fault history. Business Impact: Improves uptime through early fault detection and faster problem resolution, lowering maintenance costs. Application: Critical in OEM equipment and industrial facilities where unexpected trips interrupt production. Feature: Easy integration with existing automation ecosystems via field wiring, PLC interfaces, and standard communication protocols. Business Impact: Reduces commissioning time and lowers total cost of ownership by simplifying installation and future upgrades. Application: Use with ABB or third-party PLCs, SCADA, and HMI panels across manufacturing lines. Feature: Energy-efficiency features and regenerative options help meet plant-wide efficiency targets. Business Impact: Lower energy bills, reduced cooling loads, and improved ESG metrics. Application: Pumps and fans in HVAC, water treatment, and process industries where continuous operation is common.
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FAQs
The drive supports three-phase power and standard field wiring, and it interfaces with common PLCs and HMIs. It is designed for plug-and-play integration with ABB controllers as well as third-party automation systems, reducing engineering time and ensuring consistent control across lines.
Key specs include a continuous power rating of 90 kW and a continuous current of 157 A. It is built for three-phase input and delivers precise speed and torque control across a broad speed range, suitable for demanding loads such as conveyors, pumps, and fans.
Conveyors, pumps, fans, and processing equipment benefit from reliable torque control, smooth start/stop behavior, and energy-efficient operation. The drive is well-suited for OEM machinery, packaging lines, and material-handling equipment where uptime and precise speed regulation matter.
This drive aligns with common industry certifications such as CE marking and offers protection options referenced by IP-rated enclosures. SIL-related safety integration is supported when used within appropriate control architectures. Always verify your regional regulatory requirements and the specific product configuration with ABB representatives.
Built-in diagnostics, fault history logging, and real-time monitoring help reduce unplanned downtime. The combination of efficient energy use, predictable performance, and straightforward PLC integration lowers maintenance costs and accelerates payback on automation investments, delivering tangible total-cost-of-ownership improvements over time.