Eaton 546B Junction Box - IP66

Part Number: 546B
Manufacturer
Eaton Crouse-Hinds
Part number
546B

Quick Summary

The Eaton 546B junction box is a brass, surface-mount enclosure built for Pauluhn 546 series installations in industrial control panels. That makes field maintenance simpler by delivering reliable gasket performance and easy conduit connections, reducing downtime. It also carries NEC/CEC compliance and IP66 ingress protection for ordinary locations, providing robust protection against dust and water ingress in harsh environments. With durable brass construction and surface mounting, it supports quick installation, easier wiring access, and long service life, delivering measurable value for panel builders and maintenance teams. This combination supports faster project timelines and predictable field performance, helping procurement justify enclosure choices.

Product Information

Extended Description

546B Eaton Crouse-Hinds: Eaton Crouse-Hinds series Pauluhn 546 junction box, 2" depth, Brass, Surface mount
Product Name
Eaton Crouse-Hinds series Pauluhn 546 junction box
Catalog Number
546B
Product Length/Depth
3.81 in
Product Height
3.81 in
Product Width
2.47 in
Product Weight
3.5 lb
UPC
662276383234
Area classification
Ordinary/Non-Hazardous Locations
Standards type
NEC/CEC
Ingress protection (IP) ratings
IP66
Material
Brass
Depth
2 in
Mounting style
Surface
Brass construction provides outstanding corrosion resistance in damp and humid environments, delivering longer service life for Pauluhn 546B applications. This material choice minimizes maintenance cycles and reduces replacement costs associated with rust or galvanic corrosion in outdoor or wash-down areas. For industrial control panels, the brass physique also offers rugged mechanical strength that supports reliable termination and more forgiving field wiring when stress or vibration is present. In practical terms, this translates to fewer field calls, lower inventory of spare parts, and a consistent enclosure footprint across a mixed-panel environment. IP66 protection seals out dust and water ingress, helping maintain internal conductor integrity even in challenging factory floors or external equipment cabinets. This level of ingress protection supports compliance with harsh-environment requirements and minimizes risk of short circuits or insulation damage after routine washdowns. When combined with NEC/CEC compliance and ordinary-location ratings, you get a dependable enclosure that keeps sensitive electronics safe without overdesigning for hazardous locations. Compact dimensions enable a practical footprint for tight control-panel layouts—3.81 in length/depth and height, with 2.47 in width—while weighing 3.5 lb. A 2 in depth specification further supports flexible conduit routing and mounting options in shallow enclosures. Surface mounting simplifies installation and reduces mounting hardware complexity, making retrofits and new-builds faster and more predictable for panel builders and electricians. The 546B mounting style aligns with standard electrical enclosures in the Eaton Crouse-Hinds Pauluhn family, enabling consistent accessory compatibility and easier field upgrades. Engineers appreciate the clear, NEC/CEC-aligned documentation and the availability of datasheets and catalog pages to verify fit and performance. Industry context shows that owners and integrators rely on robust non-hazardous-location enclosures for reliability and maintenance efficiency. The 546B fits mid-range protection needs without the cost of specialized corrosion-resistant aluminum boxes or heavy-duty marine enclosures. By selecting a brass IP66 surface-mount box, teams can meet compliance, reduce downtime, and streamline procurement across multi-site projects.

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FAQs

The 546B is a brass surface-mount enclosure designed for ordinary locations. Its compact footprint and standardized mounting simplify retrofits in control panels, reduce wiring congestion, and speed installation in existing cabinets, saving labor time and project delays.
IP66 rating provides dust-tight and water-tight protection, essential for outdoor or wash-down areas. NEC/CEC compliance ensures the enclosure meets widely adopted electrical codes for non-hazardous locations, supporting safe and compliant installation.
No, the 546B is rated for ordinary/non-hazardous locations. For marine or hazardous-area applications you would need enclosures with higher corrosion resistance and specialized approvals.
The enclosure spans 3.81 in in length/depth and height with a 2.47 in width, and weighs about 3.5 lb. These dimensions support compact layouts and easy handling on the shop floor.
Brass construction and IP66 protection reduce corrosion-related maintenance, downtime, and part replacements. Reliable protection lowers field-service costs and extends service life, resulting in a favorable return on investment over multi-site deployments.