Eaton Crouse-Hinds BHP6485D Plug - Hazardous Locations NEC Class I/II/III
Part Number: BHP6485D
Quick Summary
BHP6485D plug by Eaton Crouse-Hinds provides rugged, explosion-proof power connections for hazardous locations. Engineers often struggle with mixed cable diameters and the need for a reliable, sealed interface in demanding industrial environments. This model carries NEC/CEC compliance and hazardous-location ratings, including Class I Division 1 and 2, Class II Division 1 and 2, and Class III, plus compatible NEMA ratings 3, 4, 7, 9, 12. With copper-free aluminum housing and a 60 A capacity, it aligns with maintenance schedules and procurement goals for industrial automation and electrical distribution.
Product Information
Extended Description
BHP6485D Eaton Crouse-Hinds: Eaton Crouse-Hinds series BHP plug, 60A, 0.875-1.375" cable diameter, Three-wire, four-pole, Brass, 60-400 Hz, Style 2, Copper-free aluminum, 480 Vac
Product Name
Eaton Crouse-Hinds series BHP plug
Catalog Number
BHP6485D
Product Length/Depth
11 in
Product Height
5 in
Product Width
5 in
Product Weight
5.69 lb
UPC
782274041452
Area classification
Hazardous/Classified Locations
Standards type
NEC/CEC
NEC hazardous rating
Class I, Division 1 Class I, Division 2 Class II, Division 1 Class II, Division 2 Class III
NEMA Rating
3 4 7 9 12
Amperage Rating
60A
Configuration
Three-wire, four-pole
Cable diameter
0.875-1.375 in
Grounding style
Style 2
Voltage rating
480 Vac
Frequency rating
60-400 Hz
Material
Copper-free aluminum
Contact material
Brass
BHR and SRD Explosionproof Interlock Receptacles catalog page
BHR and SRD Explosionproof Interlock Receptacles Canadian certification
BHR and SRD Explosionproof Interlock Receptacles Canadian certification
IF 119 - BHR Interlock Receptacles
Eaton Specification Sheet - BHP6485D
The BHP6485D plug delivers a robust 60A electrical capacity with a 480 Vac rating and a cable diameter range of 0.875-1.375 in, enabling reliable high-load connections for heavy equipment. This translates to measurable efficiency gains and reduced downtime in hazardous environments such as chemical plants and refineries. The copper-free aluminum housing offers corrosion resistance and lighter weight for easier field handling, while brass contact material ensures dependable conductivity across operating cycles. The Style 2 grounding and three-wire, four-pole configuration provide a safe fault path and simplified wiring, improving installation speed and fault isolation. Compatibility with NEC/CEC standards and multiple NEMA ratings (3, 4, 7, 9, 12) reduces compliance risk and simplifies stock management. By standardizing on a proven explosion-proof connector, maintenance crews benefit from quicker replacements and consistent performance in oil, gas, and mineral processing facilities. This model is well-suited for explosion-proof interlock receptacle ecosystems and aligns with preventive maintenance strategies in harsh industrial settings.
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FAQs
The BHP6485D supports three-wire, four-pole configurations with a cable diameter range of 0.875 to 1.375 inches. It is designed for use in NEC/CEC hazardous locations and is compatible with standard explosion-proof receptacle ecosystems. Its copper-free aluminum housing and brass contacts support reliable field wiring, while maintaining compliance with NEMA ratings 3, 4, 7, 9, and 12 for durable, tough environments.
This plug is rated for 60A with a 480 Vac voltage rating and a frequency range of 60–400 Hz. The three-wire, four-pole configuration provides a proper grounding path, and the Style 2 grounding enhances fault protection. The copper-free aluminum body reduces weight while maintaining mechanical strength, making it suitable for demanding industrial applications such as pumps, motors, and other high-load equipment in hazardous areas.
Yes. The BHP6485D carries NEC hazardous ratings including Class I, Division 1 and 2, as well as Class II Division 1 and 2 and Class III. This makes it appropriate for a wide range of hazardous environments found in oil and gas, chemical processing, mining, and other industries requiring explosion-proof connectivity and reliable power transfer under tough conditions.
The connector complies with NEC/CEC standards for hazardous locations and includes compatible NEMA ratings 3, 4, 7, 9, 12. Canadian certifications are available via UL listings for use in hazardous locations, and installation instruction sheets (such as IF 119) provide guidance for safe, code-compliant wiring and maintenance routines.
Copper-free aluminum housing reduces weight and corrosion-related maintenance, contributing to lower lifecycle costs. The connector’s robust ratings and standardized configuration simplify stocking, installation, and replacements, which in turn shorten downtime and improve uptime in hazardous-location facilities. Standardization across sites also enables bulk purchasing and easier ongoing support for industrial automation projects.