Eaton CHW53198B Switch - IP66, Zone 21/22 IECEx

Part Number: CHW53198B
Manufacturer
Eaton Crouse-Hinds
Part number
CHW53198B

Quick Summary

The Eaton CHW53198B conveyor switch is a rugged protection device that detects torn belts and stops the conveyor. Ripped belts cause downtime, jams, and safety risks for operators on high-speed packaging or mining lines. Key certifications include IP66 ingress protection, IECEx/ATEX Zone 21/22 ratings, and Hazardous/Classified Locations compliance. Designed for hazardous environments, it supports 120-600 Vac and 125-250 Vdc supply ranges while offering 3 M20 cable entries. In practice, this translates to safer conveyors, easier installation, and lower maintenance costs across industrial sectors.

Product Information

Extended Description

CHW53198B Eaton Crouse-Hinds: Eaton Crouse-Hinds series AFT conveyor belt ripped/torn trip switch, 120-600 Vac, 125-250 Vdc, 3 x M20 entry
Product Name
Eaton Crouse-Hinds series AFT conveyor belt ripped/torn trip switch
Catalog Number
CHW53198B
Product Length/Depth
287 mm
Product Height
146 mm
Product Width
146 mm
Product Weight
3.14 kg
UPC
662276524200
Area classification
Hazardous/Classified Locations
Standards type
IEC
IECEx/ATEX hazardous rating
Zone 21 Zone 22
Ingress protection (IP) ratings
IP66
Trade size
M20
Number of hubs
3
Voltage rating
120-600 Vac, 125-250 Vdc
IP66 ingress protection and Zone 21/22 hazardous-location ratings protect the switch from dust, water, and ignition sources in demanding environments. This protection translates to higher line reliability, especially on washdown conveyors or outdoor installations where exposure to moisture and particulates is constant. The combination of these ratings minimizes unplanned shutdowns and protects critical sensors and control electronics from contamination. Wide voltage compatibility covering 120-600 Vac and 125-250 Vdc enables a single switch to support multiple zones and product lines along a single plant footprint. This reduces spare parts diversity, lowers procurement complexity, and speeds up commissioning when retrofitting existing conveyors. Engineers can specify one protective device across mixed-power sections, simplifying maintenance and training. Three M20 cable entries and three hubs provide flexible wiring options to accommodate diverse plant layouts. The layout flexibility reduces installation time and allows easier future reconfiguration as lines expand or re-route. In busy OEM environments, field technicians appreciate predictable gland spacing that aligns with industry-standard conduits and mounting patterns. Compact footprint—287 mm long by 146 mm wide and high—together with a 3.14 kg enclosure, fits into tight machine spaces without compromising access to the control wiring. The lightweight but rugged design simplifies mounting on panels or frames and minimizes crane or lift requirements during installation. This helps maintain lean assembly lines and faster changeovers. IECEx/ATEX hazardous-rating alignment and Hazardous/Classified Locations compliance support regulatory adoption in global operations. The enclosure remains IP66-rated during normal and washdown conditions, promoting safe operation around dusty and chemical environments. For project teams, these certifications streamline auditing, supplier qualification, and cross-site deployments while reducing the risk of non-compliance. Overall reliability and safety improvements translate into tangible ROI. By preventing belt tears from propagating, CHW53198B reduces belt damage, downtime, and maintenance costs while enabling consistent shutdown logic across lines. Operators benefit from safer, easier-to-train equipment, and manufacturers gain faster commissioning, simpler spare-part planning, and improved uptime metrics.

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FAQs

CHW53198B is designed for three M20 cable entries and three hubs, enabling flexible field wiring. For installation, position the switch at the conveyor drive or control panel, route cables through the M20 ports, and connect to the control circuit to monitor belt integrity. Use proper strain relief, gasket seals, and mounting hardware to preserve IP66 integrity.
CHW53198B supports a broad voltage range of 120-600 Vac and 125-250 Vdc, making it suitable for mixed-power conveyors. It is rated IP66 and intended for Zone 21/22 hazardous locations, ensuring safe operation in challenging environments. When wiring, ensure supply does not exceed the stated range and follow lockout/tagout procedures before any maintenance.
Yes. CHW53198B carries Zone 21/22 IECEx/ATEX hazardous ratings and Hazardous/Classified Locations certification, with IEC standards alignment for reliability in industrial environments. The enclosure provides IP66 protection, enabling safe operation in dusty or washdown areas. Ensure your site uses compliant wiring methods and that installation follows local electrical codes. These factors support audits and multi-site deployments.
CHW53198B has a footprint of 287 mm in length and 146 mm in width and height, with a weight of 3.14 kg. It includes three M20 cable entries and three hubs for flexible wiring. When mounting, ensure clearance for the three entry points, provide secure fasteners, and maintain IP66 seals against moisture and dust.
Using CHW53198B can reduce unplanned downtime by preventing belt tears from propagating, lowering maintenance costs and belt replacement frequency. The robust IP66 enclosure and Zone 21/22 rating support compliant operation in hazardous areas, which minimizes risk exposure and audit findings while standardizing protection across lines for faster commissioning and cross-site scalability.