Eaton Posi-Lok E0400-157 Plug - Up to 400A, NEC/CEC
Part Number: E0400-157
Manufacturer
Eaton Crouse-Hinds
Part number
E0400-157
Quick Summary
Eaton Posi-Lok E0400-157 plug provides high-current connections for power distribution panels in industrial facilities. Engineers frequently struggle with secure, vibration-tolerant terminations that survive repeated coupling and disconnection without loosening. This model complies with NEC/CEC standards and is suitable for Ordinary/Non-Hazardous Locations, reducing compliance risk on critical installations. With up to 400 A continuous rating and 600 Vac/dc capability, it supports scalable power systems and faster installations. The rugged orange, thermoplastic elastomer body paired with a double-set-screw interface simplifies field assembly, improves reliability, and lowers lifecycle costs for manufacturing lines, processing plants, and data-center infrastructures.
Product Information
Extended Description
E0400-157 Eaton Crouse-Hinds: Eaton Crouse-Hinds series Posi-Lok E0400 plug, Up to 400A continuous, #2-2/0 AWG, Orange, Double set screw, Male, Thermoplastic elastomer (TPE), 600 Vac/dc
Product Name
Eaton Crouse-Hinds series Posi-Lok E0400 plug
Catalog Number
E0400-157
Product Length/Depth
6.39 in
Product Height
6.97 in
Product Width
19 in
Product Weight
2.82 lb
UPC
662275888778
Area classification
Ordinary/Non-Hazardous Locations
Standards type
NEC/CEC
Cable size
#2-2/0 AWG
Amperage Rating
Up to 400A Continuous
Voltage rating
600 Vac/dc
Gender
Male
Connection type
Double set screw
Color
Orange
Material
Thermoplastic elastomer (TPE)
Posi-Lok Power Distribution Panels and Plugs catalog page
EB 168 - E0400 Plugs and Panels
Eaton Specification Sheet - E0400-157
High-current capacity and conductor flexibility define the E0400-157 plug. It supports up to 400 A continuous with #2-2/0 AWG conductors, rated for 600 Vac/dc, enabling a single connector to feed large motors, drives, and power distribution blocks without the need for parallel splices. This reduces space, simplifies wiring diagrams, and minimizes heat buildup at terminations, which translates to longer component life and lower maintenance costs in demanding environments such as packaging lines, material handling, and process automation. Double set screw connections deliver a robust mechanical bite that resists loosening under vibration and frequent cycling. The interface remains stable during start-stop duty, thermal expansion, or external shocks, reducing reboot times and eliminating intermittent faults common with friction-fit terminations. This reliability supports continuous operation in conveyors, robotic cells, and outdoor enclosures, where downtime directly impacts throughput and service costs. Thermoplastic elastomer (TPE) housing provides impact resistance and flexibility for field terminations, while the vivid orange color enhances visibility during harnessing and maintenance. The material choice offers chemical resistance and temperature tolerance without cracking, helping technicians assemble correctly in tight spaces and reducing the risk of damage from incidental contact in busy industrial environments. Physical footprint and mating compatibility further streamline installations. The plug measures 6.39 in long, 6.97 in high, and 19 in wide, fitting standard enclosures and mounting patterns. It mates with compatible Posi-Lok receptacles for rapid, correct connections, supported by official installation sheets EB 168 and the E0400-157 datasheet to guide field assembly. Compliance and safety are embedded in the design. The device adheres to NEC/CEC standards and is suited for Ordinary/Non-Hazardous Locations, reducing regulatory risk on diverse facilities. The combination of secure locking, durable materials, and clear identification lowers operator error and supports longer service intervals, delivering lower lifecycle costs for manufacturing, energy, and automation projects. Documentation and support: Access the catalog page, installation instructions EB 168, and the E0400-157 specification sheet to accelerate procurement, reduce errors, and shorten commissioning timelines.
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FAQs
The E0400-157 plug is designed to pair with compatible Posi-Lok receptacles and matching panel assemblies in Eaton's Crouse-Hinds family. It accepts #2-2/0 AWG conductors and uses a double set screw for reliable mating. For installation, use the EB 168 sheet and the catalog page to ensure correct enclosure, torque, and color coding in your power distribution panels.
Security under vibration is achieved by the double set screw connection and the Posi-Lok locking mechanism, maintaining torque through start-up transients and thermal cycling. This reduces loosening, intermittent contact, and fault rates in conveyors, robotic cells, and outdoor enclosures where dynamic stress is routine, delivering higher uptime and lower maintenance costs.
Best suited for heavy-power distribution in industrial automation, motor control centers, and process equipment, particularly in ordinary non-hazardous locations. It supports up to 400 A continuous and 600 Vac/dc, offering robust performance in manufacturing floors, packaging lines, and material-handling environments, with easy compatibility to standard #2-2/0 AWG cables.
The E0400-157 complies with NEC/CEC standards and is appropriate for Ordinary/Non-Hazardous Locations. This alignment reduces regulatory risk for facilities and supports safer, compliant power distribution in typical plant environments.
The durable TPE housing, secure locking, and reduced need for splices translate to lower maintenance, fewer downtime events, and longer service intervals. Its straightforward installation also shortens commissioning and procurement cycles, contributing to a lower total cost of ownership in new builds and equipment refurbishments.