Eaton Crouse-Hinds E1049-203 Plug - 1000 Vac/dc
Part Number: E1049-203
Quick Summary
The Eaton Crouse-Hinds Roughneck E1049 plug delivers high-amperage power connections for demanding industrial environments. Engineers often struggle with unreliable terminations and lengthy field installs when routing large-diameter cables. This plug is designed to meet NEC/CEC standards, with a NEMA 3 enclosure rating and an Ordinary/Non-Hazardous Locations classification, ensuring reliable performance in dry indoor settings. Leveraging copper contacts and a rugged rubber body, it supports fast, secure terminations using hexagon crimp or solder methods. The combination of 1000 Vac/dc rating and compatibility with 444 kcmil cables translates into reduced assembly time and streamlined procurement for power distribution and motor feeders. This translates into measurable cost savings and faster project turnover.
Product Information
Extended Description
E1049-203 Eaton Crouse-Hinds: Eaton Crouse-Hinds series Roughneck E1049 plug, Up to 796A continuous, 444 kcmil, Red, Hexagon crimp or solder, Copper contacts, Male, Rubber, 1000 Vac/dc
Product Name
Eaton Crouse-Hinds series Roughneck E1049 plug
Catalog Number
E1049-203
Product Length/Depth
8.5 in
Product Height
2.16 in
Product Width
2.16 in
Product Weight
5.5 lb
UPC
662275136206
Area classification
Ordinary/Non-Hazardous Locations
Standards type
NEC/CEC
NEMA Rating
3
Cable size
444 kcmil
Amperage Rating
Up to 796A Continuous
Voltage rating
1000 Vac/dc
Gender
Male
Connection type
Hexagon crimp or solder
Color
Red
Material
Rubber
Contact material
Copper
Roughneck Single Pole High-amperage Plugs and Connectors brochure
Roughneck Single Pole High Amperage Plugs and Connectors catalog page
IF 1777 - Roughneck E1049 Series Connectors
IF 1777 - Roughneck E1049 Series Connectors
Eaton Specification Sheet - E1049-203
Up to 796A continuous current rating and acceptance of 444 kcmil cables means the E1049-203 consolidates what used to require multiple terminations into a single rugged plug. The business impact is clear: fewer connection points means reduced installation time, lower fault potential, and easier troubleshooting in heavy-industrial motor feeds. Typical applications include motor feeders, power distribution trunks, and other high-current feeders in manufacturing and process facilities. Copper contacts deliver consistently low resistance under load, improving voltage regulation and reducing heat generation. That reliability translates to higher motor efficiency, longer contact life, and less downtime from arcing or maintenance. The red rubber housing provides environmental durability at the connection point and offers tactile identification in complex panels. Field installation options include hexagon crimp or solder terminations, empowering technicians to choose the fastest method given tooling and space constraints. The E1049-203 is compatible with Roughneck single-pole high-amperage plugs and connectors, streamlining procurement and minimizing compatibility questions during panel build. Certifications and standards underpin project compliance: NEC/CEC alignment, a NEMA Type 3 rating for indoor, weather-protected service, and Ordinary/Non-Hazardous Locations classification. These details reduce regulatory risk and support qualification for motor control centers, switchgear, and other critical power assemblies. Installation resources and datasheets are readily available to accelerate design reviews: IF 1777 and IF 1778 installation sheets, plus the Eaton Roughneck catalog page and the E1049-203 datasheet. Having these documents on hand speeds training, verifies correct termination methods, and aids in accurate BOM creation.
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FAQs
Begin by preparing the 444 kcmil conductors and selecting the termination method (hexagon crimp or solder). Follow the IF 1777/IF 1778 installation sheets for proper crimp/solder procedures, torque requirements, and insulation clearance. Ensure the copper contacts are clean and seated fully in the housing, then verify continuity and insulation resistance prior to commissioning. The 8.5 inch length and red rubber body aid in alignment within panel cavities and reduce mis-termination risks during field installs.
Yes. The E1049-203 supports up to 796A continuous and 444 kcmil conductors, making it suitable for heavy motor feeders and power distribution trunks in ordinary/non-hazardous indoor settings. It carries NEC/CEC compliance and a NEMA Type 3 rating, which helps ensure safe operation in controlled environments and streamlines project approvals and panel design.
The Roughneck E1049 plug complies with NEC/CEC standards, carries a NEMA Type 3 rating, and is classified for Ordinary/Non-Hazardous Locations. These certifications support safe operation in typical industrial interiors and help meet regulatory requirements for motor control centers, switchgear, and related assemblies.
Eaton provides multiple resources: Roughneck installation sheets IF 1777 and IF 1778, the Roughneck catalog page, and the E1049-203 specification sheet. Access to these documents accelerates design reviews, trains technicians on correct termination methods, and aids procurement teams in creating accurate bills of materials.
The combination of copper contacts and a durable rubber housing delivers robust electrical performance with low contact resistance, reducing heat and wear over time. Field-installable hexagon crimp or solder terminations simplify maintenance while the high current and large conductor capacity minimize the need for frequent reterminations, contributing to lower downtime and a longer equipment lifecycle.