Eaton Crouse-Hinds E1049-204 Plug - 1000 Vac/dc
Part Number: E1049-204
Quick Summary
The Eaton Crouse-Hinds E1049-204 plug delivers high-amperage power connections for rugged industrial motors and feeders. Operators and maintenance teams struggle with unreliable terminations that cause downtime; this plug's robust rubber housing and copper contacts help reduce that risk. It meets NEC/CEC standards, carries a NEMA 3 rating for outdoor and indoor non-hazardous locations, and is suitable for ordinary-location applications. With hexagon crimp or solder connections and a 1000 Vac/dc rating, it enables faster, compliant installations and durable long-term performance. This design supports efficient procurement and scalable power distribution strategies for plants relying on high-amperage Roughneck plugs.
Product Information
Extended Description
E1049-204 Eaton Crouse-Hinds: Eaton Crouse-Hinds series Roughneck E1049 plug, Up to 796A continuous, 444 kcmil, Orange, Hexagon crimp or solder, Copper contacts, Male, Rubber, 1000 Vac/dc
Product Name
Eaton Crouse-Hinds series Roughneck E1049 plug
Catalog Number
E1049-204
Product Length/Depth
8.5 in
Product Height
2.16 in
Product Width
2.16 in
Product Weight
5.5 lb
UPC
662275843036
Area classification
Ordinary/Non-Hazardous Locations
Standards type
NEC/CEC
NEMA Rating
3
Cable size
444 kcmil
Amperage Rating
Up to 796A Continuous
Voltage rating
1000 Vac/dc
Gender
Male
Connection type
Hexagon crimp or solder
Color
Orange
Material
Rubber
Contact material
Copper
Roughneck Single Pole High-amperage Plugs and Connectors brochure
Roughneck Single Pole High Amperage Plugs and Connectors catalog page
IF 1777 - Roughneck E1049 Series Connectors
IF 1777 - Roughneck E1049 Series Connectors
Eaton Specification Sheet - E1049-204
High-current capability drives direct business impact by enabling reliable terminations for large motors and feeders. The E1049-204 supports up to 796A continuous current with 444 kcmil conductors, reducing heat buildup and voltage drop in heavy electrical installations. In practical terms, this means fewer interruptions and faster line starts, especially in manufacturing lines with substantial power demands and tight uptime targets. The 1000 Vac/dc rating broadens application scope to both AC and DC control circuits, improving flexibility for motor control centers and feeder assemblies. The hexagon crimp or solder connection option provides installation versatility, allowing technicians to choose the method that best fits existing field practices while maintaining copper contact integrity for low-resistance terminations. The orange rubber housing offers durable, weather- and vibration-resilient performance in rugged environments, boosting service life and lowering maintenance costs. With a compact 8.5 in length and a 2.16 in width and height (5.5 lb), this plug pairs well with Roughneck plug sockets in confined spaces, supporting quick assemblies and scalable deployments across facilities. Compliance-focused features, including NEC/CEC alignment and a NEMA 3 rating for ordinary/non-hazardous locations, reduce audit concerns and simplify procurement for non-hazardous industrial sites. The combination of copper contacts and rubber construction translates to reliable conductivity and environmental resilience, even in challenging plant environments. The E1049-204 is designed to integrate with 444 kcmil cables, enabling straightforward upgrades to high-capacity power distributions without changing downstream infrastructure. Industry context highlights Roughneck high-amperage connectors as a standard for large-capacity motor feeds in non-hazardous locations, making this plug a pragmatic choice for maintenance budgets and long-term capital planning.
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FAQs
Installation options for the E1049-204 Roughneck plug include hexagon crimp or solder terminations, allowing a field-friendly assembly that matches your cabling practice. The copper contact design delivers low resistance and durable conductivity, while the orange rubber housing resists impacts and environmental exposure. Together, these features reduce re-termination risk, shorten installation time, and support reliable performance in busy industrial settings.
Yes. The E1049-204 is designed for high-current motor connections, supporting up to 796 A continuous and using 444 kcmil conductors. With a 1000 Vac/dc rating, it accommodates both AC and DC control circuits. This combination is ideal for large motors and heavy feeders, helping to minimize voltage drop and improve starting reliability in demanding industrial applications.
The E1049-204 complies with NEC/CEC standards and carries a NEMA 3 rating, suitable for ordinary/Non-Hazardous Locations. These certifications support safe, compliant installations in typical industrial environments and provide assurance during audits. The design is intended for non-hazardous settings, helping to streamline procurement and maintenance planning.
Physical dimensions include a length of 8.5 inches, width of 2.16 inches, and height of 2.16 inches, with a weight of 5.5 pounds. The plug is male, with a hexagon crimp or solder connection and a durable orange rubber housing. These specs fit Roughneck plug sockets in standard enclosures, enabling straightforward retrofits and scalable upgrades in space-constrained panels.
Resources available for the E1049-204 include the Roughneck Single Pole High-amperage Plugs and Connectors brochure, the Roughneck catalog page, installation instructions IF 1777 sheets, and the Eaton specification sheet. These assets provide detailed installation steps, compatibility guidance, and technical data to support design reviews and field deployments.