Eaton/Crouse-Hinds E1049-208 Roughneck Plug - 1000 Vac/dc
Part Number: E1049-208
Quick Summary
The Eaton/Crouse-Hinds Roughneck E1049-208 plug is a rugged high‑amperage connector designed for heavy‑duty industrial power distribution. Engineers often contend with brittle, high‑stress connections that fail in harsh environments, causing downtime and costly maintenance. This solution meets NEC/CEC standards and delivers a NEMA 3 outdoor rating, supporting reliable performance in ordinary/non‑hazardous locations. By combining durable rubber housing with copper contacts and flexible termination options, it reduces field replacement time while maintaining compliance. For procurement teams and electrical engineers, it translates to faster installation cycles, improved uptime, and a stronger return on investment when deploying high‑amperage power plugs in demanding facilities.
Product Information
Extended Description
E1049-208 Eaton Crouse-Hinds: Eaton Crouse-Hinds series Roughneck E1049 plug, Up to 796A continuous, 444 kcmil, Brown, Hexagon crimp or solder, Copper contacts, Male, Rubber, 1000 Vac/dc
Product Name
Eaton Crouse-Hinds series Roughneck E1049 plug
Catalog Number
E1049-208
Product Length/Depth
8.5 in
Product Height
2.16 in
Product Width
2.16 in
Product Weight
5.5 lb
UPC
662275919168
Area classification
Ordinary/Non-Hazardous Locations
Standards type
NEC/CEC
NEMA Rating
3
Cable size
444 kcmil
Amperage Rating
Up to 796A Continuous
Voltage rating
1000 Vac/dc
Gender
Male
Connection type
Hexagon crimp or solder
Color
Brown
Material
Rubber
Contact material
Copper
Roughneck Single Pole High-amperage Plugs and Connectors brochure
Roughneck Single Pole High Amperage Plugs and Connectors catalog page
IF 1777 - Roughneck E1049 Series Connectors
IF 1777 - Roughneck E1049 Series Connectors
Eaton Specification Sheet - E1049-208
Feature: Up to 796A continuous amperage rating with 444 kcmil cable capacity. Business Impact: Enables single‑point connections for very high power loads, reducing the need for parallel terminations and simplifying wiring schemes in large motors and feeders. Application: Heavy equipment, mine sites, and large industrial plants where peak efficiency matters. Feature: 1000 Vac/dc voltage rating with copper contacts in a rubber housing. Business Impact: Enhances insulation integrity and fault resistance in wet or dusty environments, lowering thermal stress and arcing risk. Application: Outdoor enclosures, splash zones, and non‑hazardous locations requiring robust insulation. Feature: Hexagon crimp or solder termination offering installation versatility. Business Impact: Improves field termination speed while ensuring a secure, vibration‑tolerant connection, reducing rework. Application: Field service, refurbishments, and new installations where termination flexibility is essential. Feature: Compact footprint with 8.5 in length and 2.16 in cross‑section, weighing 5.5 lb. Business Impact: Easier handling, streamlined enclosure planning, and predictable maintenance planning in constrained spaces. Application: Panel assemblies, junction boxes, and equipment with tight routing. Feature: Brown rubber housing and copper contact material for durability and reliability. Business Impact: Long service life in demanding environments reduces replacement cycles and spare part costs. Application: Harsh environments, outdoor locations, and high‑vibration setups. Feature: NEC/CEC compliance and NEMA 3 rating. Business Impact: Provides regulatory alignment and weather resistance, supporting safer commissioning and steady operation. Application: General‑purpose industrial wiring in ordinary/non‑hazardous areas.
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FAQs
Ideal for high‑amperage power distribution in heavy equipment, large motors, and industrial feeders where reliable connections are critical. Its 1000 Vac/dc rating and 444 kcmil capacity support demanding loads in ordinary/non‑hazardous locations.
Terminate with copper contacts inside a durable rubber body. For hex crimp, use appropriate crimp tooling and conductors up to 444 kcmil; for solder, ensure a solid, mechanical bond to the copper contact. Always follow the installation instructions to maintain insulation integrity and voltage rating.
Yes. The E1049-208 aligns with NEC/CEC standards and carries a NEMA 3 rating, suitable for ordinary/non‑hazardous outdoor and indoor environments requiring weather resistance and regulatory compliance.
It combines very high current capability (up to 796 A) and large conductor sizing (444 kcmil) with a rugged rubber housing and flexible termination options, delivering durability, reliability, and faster field service in harsh industrial settings.
The robust construction reduces frequent replacements and field rework, lowering downtime and maintenance costs. The plug’s reliable termination and weather resistance contribute to a faster return on investment in high‑amperage power distribution projects.