Eaton Crouse-Hinds E1049X-1 Roughneck plug - Zone 2 rated
Part Number: E1049X-1
Quick Summary
Eaton Crouse-Hinds E1049X-1 Roughneck plug delivers high-current, hazardous-location wiring for demanding industrial equipment. Users often struggle with reliable sealing, field compatibility, and safe operation in Zone 2 environments. This design meets IECEx/ATEX Zone 2, NEC Class I, Division 2, IP54 and NEMA 3R standards, supporting regulatory compliance and long service life. For procurement teams, the rugged rubber housing, copper contacts, and flexible hex crimp or solder connections reduce rework while speeding installation. The Roughneck line integrates with common 535 kcmil cable configurations, supporting scalable electrical systems and easier maintenance planning in harsh environments.
Product Information
Extended Description
E1049X-1 Eaton Crouse-Hinds: Eaton Crouse-Hinds series Roughneck E1049 plug, Up to 898A continuous, 535 kcmil, Black, Hexagon crimp or solder, Copper contacts, Male, Rubber, Zone 2 rated, 1000 Vac/dc
Product Name
Eaton Crouse-Hinds series Roughneck E1049 plug
Catalog Number
E1049X-1
Product Length/Depth
8.5 in
Product Height
2.16 in
Product Width
2.16 in
Product Weight
1 lb
UPC
662275961693
Area classification
Hazardous/Classified Locations
Standards type
IECEx/ATEX NEC/CEC
NEC hazardous rating
Class I, Division 2
IECEx/ATEX hazardous rating
Zone 2
NEMA Rating
3R
Ingress protection (IP) ratings
IP54
Cable size
535 kcmil
Amperage Rating
Up to 898A Continuous
Voltage rating
1000 Vac/dc
Gender
Male
Connection type
Hexagon crimp or solder
Color
Black
Material
Rubber
Contact material
Copper
Special features
Zone 2 rated
Roughneck Single Pole High-amperage Plugs and Connectors brochure
Roughneck Single Pole High Amperage Plugs and Connectors catalog page
IF 1778 - Roughneck E1049 Series Connectors and Receptacles
IF 1778 - Roughneck E1049 Series Connectors and Receptacles
Feature: Up to 898 A continuous amperage rating and 1000 Vac/dc voltage capability. Business Impact: Enables fewer connectors in high-current feeders, reducing contact resistance and maintenance downtime. Application: Heavy machinery, pumps, and motor feeders in chemical plants or mining sites. Feature: Cable size compatibility with 535 kcmil conductors. Business Impact: Supports large-power applications with single-wuse connections, lowering installation complexity and labor costs. Application: Main power feeds for conveyors and processing equipment. Feature: Copper contact material with rubber housing. Business Impact: Improves electrical conductivity while delivering rugged vibration resistance and environmental sealing. Application: Offshore platforms and outdoor installations where moisture and dust are present. Feature: Zone 2 hazardous location rating and IP54 protection. Business Impact: Ensures compliance and protection against ingress, reducing risk and insurance costs. Application: Chemical processing facilities, refineries, and other hazardous-area sites. Feature: Connection options hexagon crimp or solder. Business Impact: Provides field-install versatility and repeatable performance with established tooling. Application: Field service crews performing on-site replacements. Feature: NEMA 3R compatibility and robust installation documentation. Business Impact: Facilitates safer outdoor operation and faster procurement/maintenance cycles. Application: Outdoor substations and outdoor equipment housings. Feature: 8.5 in length with 2.16 in width and height. Business Impact: Compact footprint enables easier enclosure fit and panel routing. Application: Control cabinets and wiring ducts in space-constrained installations.
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FAQs
The E1049X-1 supports hexagon crimp or solder connections, allowing field technicians to choose the most reliable method for 535 kcmil conductors. This dual-option design reduces rework, accelerates commissioning, and ensures consistent contact integrity under vibration and harsh environmental conditions.
Yes. The E1049X-1 is Zone 2 rated per IECEx/ATEX, and NEC Class I, Division 2 compliant, with an IP54 ingress rating and NEMA 3R suitability. This combination supports safe operation in hazardous plants such as chemical facilities and off-shore environments.
Key specs include amperage up to 898 A continuous, voltage rating of 1000 Vac/dc, and use with 535 kcmil cable. The plug is designed for copper contacts and rubber housing, which ensures reliable conduction and environmental sealing across demanding installations.
It meets IP54 protection, NEMA 3R enclosure compatibility, and hazardous-location standards including IECEx/ATEX Zone 2 and NEC Class I, Division 2. These certifications support compliance in chemical plants, oil and gas facilities, and other exposed environments.
Durable rubber housing, copper contacts, and straightforward hex crimp or solder termination reduce contact wear and field failures. Clear installation guides and catalog references streamline procurement, maintenance planning, and replacements, delivering lower downtime and long-term cost savings.