Eaton Crouse-Hinds E1049 Plug - Zone 2 Rated, High Amperage
Part Number: E1049X-11
Quick Summary
Eaton Crouse-Hinds E1049 Plug is a rugged high-amperage connector designed for hazardous locations in electrical distribution and control panels. It delivers reliable terminations for up to 1009 A continuous with 646 kcmil copper conductors, even in challenging environments. If you struggle with secure field connections in Zone 2 or need proven containment against dust and moisture, this plug offers a robust solution. The product carries IECEx/ATEX certification for Zone 2 hazards, NEC Class I, Division 2 ratings, and NEMA 3R/IP54 protection, giving you compliance across regional standards. By selecting this plug from the Roughneck series, you gain installation flexibility, durable rubber housing, and long-term lifecycle value for critical processes.
Product Information
Extended Description
E1049X-11 Eaton Crouse-Hinds: Eaton Crouse-Hinds series Roughneck E1049 plug, Up to 1009A continuous, 646 kcmil, Black, Hexagon crimp or solder, Copper contacts, Male, Rubber, Zone 2 rated, 1000 Vac/dc
Product Name
Eaton Crouse-Hinds series Roughneck E1049 plug
Catalog Number
E1049X-11
Product Length/Depth
8.5 in
Product Height
2.16 in
Product Width
2.16 in
Product Weight
5.5 lb
UPC
662275961808
Area classification
Hazardous/Classified Locations
Standards type
IECEx/ATEX NEC/CEC
NEC hazardous rating
Class I, Division 2
IECEx/ATEX hazardous rating
Zone 2
NEMA Rating
3R
Ingress protection (IP) ratings
IP54
Cable size
646 kcmil
Amperage Rating
Up to 1009A Continuous
Voltage rating
1000 Vac/dc
Gender
Male
Connection type
Hexagon crimp or solder
Color
Black
Material
Rubber
Contact material
Copper
Special features
Zone 2 rated
Feature: High amperage capability up to 1009 A continuous. Business Impact: Supports large motors and heavy feeders without the need for parallel connections, reducing installation complexity and potential points of failure. Application: Ideal for power distribution in switchgear and motor control centers in hazardous locations. Long-tail keywords: high amperage plug, roughneck high current connectors, hazardous location plugs. Feature: Large cable size compatibility with 646 kcmil conductors. Business Impact: Enables single-connector termination for substantial feeder cables, improving reliability and reducing assembly time. Application: Industrial plants with demanding cable runs. Feature: Hexagon crimp or solder termination. Business Impact: Offers flexible field termination options to fit technician preference and site tools, shortening downtime. Application: On-site assembly and maintenance in Zone 2 rated environments. Feature: Rubber housing with Zone 2 rating and IP54/NEMA 3R protection. Business Impact: Provides environmental sealing and mechanical ruggedness to minimize ingress and damage, lowering maintenance costs. Application: Harsh environments, outdoor panels, and dusty facilities. Feature: Copper contacts with robust electrical performance. Business Impact: Ensures low contact resistance and long-term reliability under vibration and thermal cycling. Application: Critical power connections in process industries. Feature: 8.5 in length and compact width/height profile. Business Impact: Easier installation in tight panel spaces and standardized mounting footprints. Application: Retrofit projects and new builds in hazardous areas. Feature: 1000 Vac/dc voltage rating. Business Impact: Supports versatile AC/DC systems with enhanced safety margins, reducing connector variety. Application: Mixed-voltage control circuits. The above combines to deliver a dependable, compliant, and cost-effective solution for hazardous-location power distribution, with installation flexibility, measurable downtime reduction, and compatibility with standard Roughneck components.
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FAQs
The E1049X-11 Roughneck plug supports hexagon crimp or solder termination, enabling flexible field assembly. Its rubber housing provides Zone 2 rated protection with IP54 and NEMA 3R enclosure, making it suitable for both indoor panels and outdoor or dusty environments. This simplifies on-site wiring and reduces special tooling requirements while maintaining high integrity terminations.
Designed for up to 1009 A continuous and accommodating 646 kcmil cables, the E1049X-11 delivers low contact resistance with copper contacts and robust mechanical design. This enhances efficiency and reduces the need for parallel connectors in high-amperage feeders, supporting compact switchgear layouts and improved thermal management.
Yes. It carries IECEx/ATEX Zone 2 certifications and NEC Class I, Division 2 ratings, along with NEMA 3R and IP54 protection. These certifications ensure compliance across global regulatory regimes and support safe operation in hazardous-area installations.
Ideal for heavy-duty power distribution in oil, gas, chemical processing, and other process industries where Zone 2 environments exist. It supports large motor feeds, power distribution panels, and equipment requiring reliable, rugged terminations with durable field-termination options and proven environmental sealing.
The plug’s rugged rubber housing, zone 2 rating, and copper contacts minimize corrosion risk and downtime, while its compatible Hexagon crimp or solder terminations reduce field rework. Over the equipment lifecycle, this translates to fewer maintenance events, faster panel assembly, and a lower total cost of ownership in hazardous-area installations.