Eaton Crouse-Hinds E1049X-205 Plug - Zone 2 Rated
Part Number: E1049X-205
Quick Summary
The Roughneck E1049X-205 plug provides rugged, high-amperage electrical connections for heavy industrial power distribution. In hazardous zones, mismatched components, weak protection, and slow installation can derail projects and create safety risks. This connector carries IECEx/ATEX Zone 2, NEC Class I Division 2, and IP54/NEMA 3R certifications, ensuring compliance across global sites. By offering copper contacts in a rubber housing and a choice of hexagon crimp or solder terminations, it simplifies field wiring while delivering durable performance. This combination supports up to 796 A continuous at 1000 Vac/dc and accepts up to 444 kcmil conductors, helping you reduce part numbers, streamline procurement, and lower total cost of ownership.
Product Information
Extended Description
E1049X-205 Eaton Crouse-Hinds: Eaton Crouse-Hinds series Roughneck E1049 plug, Up to 796A continuous, 444 kcmil, Green, Hexagon crimp or solder, Copper contacts, Male, Rubber, Zone 2 rated, 1000 Vac/dc
Product Name
Eaton Crouse-Hinds series Roughneck E1049 plug
Catalog Number
E1049X-205
Product Length/Depth
8.5 in
Product Height
2.16 in
Product Width
2.16 in
Product Weight
1 lb
UPC
662275962461
Area classification
Hazardous/Classified Locations
Standards type
IECEx/ATEX NEC/CEC
NEC hazardous rating
Class I, Division 2
IECEx/ATEX hazardous rating
Zone 2
NEMA Rating
3R
Ingress protection (IP) ratings
IP54
Cable size
444 kcmil
Amperage Rating
Up to 796A Continuous
Voltage rating
1000 Vac/dc
Gender
Male
Connection type
Hexagon crimp or solder
Color
Green
Material
Rubber
Contact material
Copper
Special features
Zone 2 rated
Roughneck Single Pole High-amperage Plugs and Connectors brochure
Roughneck Single Pole High Amperage Plugs and Connectors catalog page
IF 1778 - Roughneck E1049 Series Connectors and Receptacles
IF 1778 - Roughneck E1049 Series Connectors and Receptacles
Feature: High current capability up to 796 A. Business Impact: Enables direct connection of large motors and feeders, reducing paralleling and panel complexity. Application: Heavy-duty power distribution in chemical plants and mining sites. The Roughneck E1049X-205 supports reliable operation under demanding loads, improving uptime and project efficiency. Feature: 444 kcmil conductor compatibility. Business Impact: Facilitates using oversized cables for minimal voltage drop and robust current handling. Application: Main feeder runs and motor starter bypass lines. Feature: Zone 2 rated with IP54 and NEMA 3R protection. Business Impact: Compliance and safety in hazardous areas while withstanding dust and splashes, reducing certification gaps and retrofit costs. Application: Oil and gas facilities, refineries, and other classified locations. Feature: Hexagon crimp or solder connection. Business Impact: Flexible termination methods save field time and improve termination reliability. Application: On-site wiring where tool availability and technician skills vary. Feature: Rubber housing with copper contacts. Business Impact: Durable seals and low contact resistance for long life and minimal maintenance. Application: Harsh environments with moisture exposure. Feature: Up to 1000 Vac/dc rating. Business Impact: Supports multi-voltage systems with a single connector family, reducing inventory and training needs. Application: Plants with mixed voltage drives and control circuits.
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FAQs
The E1049X-205 is designed for 444 kcmil conductors and supports up to 796 A continuous, enabling direct, high‑current connections for large motors and feeders. It also accommodates copper contacts and offers hexagon crimp or solder terminations, simplifying on-site installation and reducing the need for parallel connectors.
This plug carries IECEx/ATEX Zone 2 and NEC Class I Division 2 certifications, along with IP54 and NEMA 3R ratings. These approvals confirm suitability for hazardous classified locations and protected outdoor or damp environments, helping meet global compliance requirements for industrial facilities.
Yes. The E1049X-205 supports hexagon crimp or solder termination, providing flexible field installation options. The rubber housing and copper contacts ensure a reliable seal and low resistance termination, which translates to faster wiring, reduced rework, and improved overall installation quality.
The connector aligns with IECEx/ATEX and NEC/CEC standards, including Zone 2 hazardous rating and Class I, Division 2 hazardous location compliance. Additional protections include IP54 ingress protection and NEMA 3R enclosure suitability, facilitating cross‑border project deployment.
Using the E1049X-205 reduces part count by supporting high current with a single connector, minimizes maintenance due to durable copper contacts and sealed rubber housing, and lowers total cost of ownership through fewer field terminations and faster installation in hazardous environments.