Eaton Crouse-Hinds E1049X-206 Plug - Zone 2 Rated
Part Number: E1049X-206
Quick Summary
Eaton Crouse-Hinds E1049X-206 plug enables high-amp power connections in hazardous industrial locations. Maintenance teams often grapple with sealing, corrosion, and compliance challenges in Zone 2 environments. This plug carries NEC/CEC and IECEx/ATEX certifications, IP54 ingress protection, and Class I, Division 2 ratings for hazardous locations. For Roughneck installations and field wiring, its copper contacts, 8.5 inch length, and up to 796A capacity translate into real uptime and easier procurement. This translates to lower maintenance costs, fewer unplanned outages, and streamlined sourcing for industrial buyers. Designed for rugged environments and Zone 2 rated duty, the E1049X-206 supports reliable operation across power distribution networks.
Product Information
Extended Description
E1049X-206 Eaton Crouse-Hinds: Eaton Crouse-Hinds series Roughneck E1049 plug, Up to 796A continuous, 444 kcmil, White, Hexagon crimp or solder, Copper contacts, Male, Rubber, Zone 2 rated, 1000 Vac/dc
Product Name
Eaton Crouse-Hinds series Roughneck E1049 plug
Catalog Number
E1049X-206
Product Length/Depth
8.5 in
Product Height
2.16 in
Product Width
2.16 in
Product Weight
5.5 lb
UPC
662275962478
Area classification
Hazardous/Classified Locations
Standards type
NEC/CEC IECEx/ATEX
NEC hazardous rating
Class I, Division 2
IECEx/ATEX hazardous rating
Zone 2
NEMA Rating
3R
Ingress protection (IP) ratings
IP54
Cable size
444 kcmil
Amperage Rating
Up to 796A Continuous
Voltage rating
1000 Vac/dc
Gender
Male
Connection type
Hexagon crimp or solder
Color
White
Material
Rubber
Contact material
Copper
Special features
Zone 2 rated
Feature: High amperage capability up to 796A continuous and use with 444 kcmil cables. Business Impact: Supports large motor loads and feeders with minimal terminal congestion and reduced voltage drop. Application: Ideal for Roughneck heavy-duty power distribution in chemical plants and mining facilities.Feature: Copper contact material with rubber housing and male configuration. Business Impact: Ensures low contact resistance, corrosion resistance, and durable insulation in harsh environments. Application: Long-term reliability for critical plant feeders and outdoor installations.Feature: Connection options include hexagon crimp or solder. Business Impact: Flexible installation reduces field labor and rework while delivering a secure, code-compliant termination. Application: Field wiring and serviceable connectors in zone-based facilities.Feature: Zone 2 rating with IP54 and NEMA 3R suitability. Business Impact: Enhances safety, protects against dust and moisture ingress, and supports compliant operation in classified locations. Application: Chemical processing, oil & gas, and hazardous location assemblies.Feature: Product dimensions and weight (8.5 in L, 2.16 in W/H, 5.5 lb). Business Impact: Manageable size for rugged installation, easier handling during panel assembly, and predictable space planning. Application: On-site retrofits and new-builds with Roughneck plug systems.
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FAQs
When installing the E1049X-206, first verify Zone 2 compliance and ensure the mating connector and enclosure are compatible. Use hex-crimp or solder terminations as specified, and follow manufacturer torque recommendations to avoid loosening under vibration. Inspect copper contacts for cleanliness and ensure IP54 sealing is maintained with proper gaskets. Finally, verify continuous current rating up to 796A and perform a post-install function test to confirm secure, leak-free operation.
Key performance specs include an amperage rating up to 796A continuous, cable size support up to 444 kcmil, voltage rating of 1000 Vac/dc, and copper contact material housed in rubber. The plug is male with hexagon crimp or solder connections, white in color, and dimensions of 8.5 inches in length with 2.16 inch width and height. It carries Zone 2 and IP54 ratings for hazardous locations.
Yes. The E1049X-206 is designed for hazardous locations and carries NEC/CEC IECEx/ATEX compliance, with NEC Class I Division 2 and IECEx/ATEX Zone 2 ratings. It also features IP54 ingress protection and NEMA 3R compatibility, making it suitable for a range of Division 2 environments such as chemical plants and outdoor installations.
This plug is part of the Roughneck family, designed for high-amperage field wiring with compatibility for Roughneck plugs and connectors. It uses a male configuration with hexagon crimp or solder terminations, supporting 444 kcmil cables and up to 796A continuous current. Its robust rubber housing and copper contacts enable reliable, field-serviceable connections in demanding environments.
The E1049X-206 delivers reduced downtime through durable Zone 2 rated performance, IP54 protection, and robust copper contacts that minimize resistance and heating. Its hex-crimp or solder versatility lowers installation labor, while wide amperage and large cable size support fewer junctions and fewer replacements over time. Overall, this translates to safer operation, lower maintenance costs, and faster project execution in hazardous locations.