Eaton Crouse-Hinds E1049X-209 Plug - Zone 2 Rated
Part Number: E1049X-209
Quick Summary
The Eaton Crouse-Hinds E1049X-209 plug delivers high-current connections for hazardous-location electrical distribution. Maintenance teams struggle with durable, safe terminations that withstand dirt, moisture, and vibration, often sacrificing uptime for safety. This Roughneck plug addresses those challenges by offering a robust rubber housing, copper contacts, and flexible termination options in the field. It carries IECEx/ATEX compliance for Zone 2 and NEC Class I, Division 2 ratings, along with IP54 ingress protection to shield against dust and water spray. The design accommodates up to 444 kcmil cables and currents up to 796 A continuous, with a 1000 Vac/dc rating, and supports hex-crimp or solder connections for reliable, long-term performance.
Product Information
Extended Description
E1049X-209 Eaton Crouse-Hinds: Eaton Crouse-Hinds series Roughneck E1049 plug, Up to 796A continuous, 444 kcmil, Purple, Hexagon crimp or solder, Copper contacts, Male, Rubber, Zone 2 rated, 1000 Vac/dc
Product Name
Eaton Crouse-Hinds series Roughneck E1049 plug
Catalog Number
E1049X-209
Product Length/Depth
8.5 in
Product Height
2.16 in
Product Width
2.16 in
Product Weight
1 lb
UPC
662275962508
Area classification
Hazardous/Classified Locations
Standards type
IECEx/ATEX NEC/CEC
NEC hazardous rating
Class I, Division 2
IECEx/ATEX hazardous rating
Zone 2
NEMA Rating
3R
Ingress protection (IP) ratings
IP54
Cable size
444 kcmil
Amperage Rating
Up to 796A Continuous
Voltage rating
1000 Vac/dc
Gender
Male
Connection type
Hexagon crimp or solder
Color
Purple
Material
Rubber
Contact material
Copper
Special features
Zone 2 rated
Roughneck Single Pole High-amperage Plugs and Connectors brochure
Roughneck Single Pole High Amperage Plugs and Connectors catalog page
IF 1778 - Roughneck E1049 Series Connectors and Receptacles
IF 1778 - Roughneck E1049 Series Connectors and Receptacles
Rugged rubber housing and copper contacts provide superior vibration resistance, reducing field failures and maintenance costs. This translates to fewer downtime events on critical feeders and motors in harsh environments such as oil, gas, and chemical facilities, where reliable terminations are essential. The plug supports up to 796 A continuous and 1000 Vac/dc, enabling large motor and feeder loads with a single connector and reducing installation time. Compatibility with 444 kcmil copper conductors, along with hex-crimp or solder termination options, offers field flexibility and robust, long-lasting connections in variable site conditions. IP54 protection and Zone 2 compliance help meet safety and environmental standards, supporting audits and cross-border deployments. NEMA 3R compatibility adds weather resilience for outdoor or semi-enclosed installations. The Roughneck family design simplifies spares strategy and retrofit projects while maintaining strict code compliance.
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FAQs
Begin with the Zone 2 rated housing and verify IECEx/ATEX compliance. Terminate 444 kcmil copper conductors using hex crimp or solder per the installation sheet, then assemble the plug with the rubber enclosure and secure connections. Confirm IP54 protection and perform a functional test before energizing the system.
The E1049X-209 supports up to 796 A continuous and 1000 Vac/dc, suitable for 444 kcmil copper conductors. Terminations use hex crimp or solder methods to ensure low-resistance, durable connections. Follow installation torque and insulation guidelines, noting that ratings apply in Zone 2 hazardous locations per NEC/CEC.
Yes. Its Zone 2 compliance, IP54 protection, and rugged rubber body make it appropriate for offshore platforms, mining facilities, and chemical processing plants. The copper contacts and high-current capability support reliable power transfer in demanding locations, while hex crimp or solder terminations reduce maintenance needs and simplify retrofits.
Key certifications include IECEx/ATEX Zone 2, NEC Class I Division 2, IP54 ingress protection, and NEMA 3R weather resistance. These standards support safety compliance, code alignment, and cross-border installation in global projects.
Rugged construction, Zone 2 rating, and 1000 Vac/dc capability reduce preventative maintenance and downtime. Field-term copper connections via hex crimp or solder resist vibration and corrosion, lowering replacement costs. Compatibility with up to 444 kcmil cables means fewer parallel connections and simplified spares management in critical process lines.