Eaton Crouse-Hinds E1049X-25 Roughneck Plug - Zone 2 rated
Part Number: E1049X-25
Quick Summary
The E1049X-25 Roughneck plug delivers high-current, rugged connectivity for hazardous-location electrical systems. For engineers and procurement teams, the challenge is securing reliable performance in demanding environments without sacrificing installation speed. This design ships with NEC/CEC and IECEx/ATEX certifications, including Zone 2 hazardous location approval, IP54 protection, and a robust NEMA 3R rating to withstand outdoor and washdown conditions. With copper contacts and a choice of hexagon crimp or solder connections, it supports large-gauge cables while staying straightforward to install. The result is safer, faster integration of high-amperage feeds in oil, gas, mining, and chemical processing facilities, delivering long-term reliability and lower total cost of ownership.
Product Information
Extended Description
E1049X-25 Eaton Crouse-Hinds: Eaton Crouse-Hinds series Roughneck E1049 plug, Up to 1135A continuous, 777 kcmil, Green, Hexagon crimp or solder, Copper contacts, Male, Rubber, Zone 2 rated, 1000 Vac/dc
Product Name
Eaton Crouse-Hinds series Roughneck E1049 plug
Catalog Number
E1049X-25
Product Length/Depth
8.5 in
Product Height
2.16 in
Product Width
2.16 in
Product Weight
5.5 lb
UPC
662275961907
Area classification
Hazardous/Classified Locations
Standards type
NEC/CEC IECEx/ATEX
NEC hazardous rating
Class I, Division 2
IECEx/ATEX hazardous rating
Zone 2
NEMA Rating
3R
Ingress protection (IP) ratings
IP54
Cable size
777 kcmil
Amperage Rating
Up to 1135A Continuous
Voltage rating
1000 Vac/dc
Gender
Male
Connection type
Hexagon crimp or solder
Color
Green
Material
Rubber
Contact material
Copper
Special features
Zone 2 rated
Feature: High amperage capability up to 1135A continuous and support for 777 kcmil cables. Business Impact: Enables single-connector solutions for large motor feeds, reducing the need for parallel runs and lowering installation complexity. Application: Heavy-duty motors, feeders, and power distribution in hazardous environments. Feature: Copper contact material with option of hexagon crimp or solder connections. Business Impact: Improves contact reliability, lowers resistance heating, and extends service life. Application: Field assemblies where vibration or temperature swings are common. Feature: Zone 2 and Class I, Division 2 safety ratings with IECEx/ATEX compliance. Business Impact: Streamlines regulatory approval and reduces risk of non-compliance during audits. Application: Chemical plants, refineries, and other hazardous-location installations. Feature: IP54 ingress protection and NEMA 3R enclosure rating. Business Impact: Provides durable protection against dust and water ingress, minimizing downtime in outdoor and washdown areas. Application: Outdoor equipment, moisture-prone environments, and industrial yards. Feature: Green rubber housing and robust mechanical design. Business Impact: High visibility and rugged durability support safer installations and easier maintenance planning. Application: Hazardous-location plug assemblies where clear identification and reliable performance matter. Feature: Flexible installation options and compatibility with Roughneck plugs and connectors catalog pages. Business Impact: Reduces spare parts variety and speeds up procurement and field service. Application: Projects requiring standardized high-amperage connectors across facilities.
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FAQs
The E1049X-25 supports hexagon crimp or solder connections with copper contacts, enabling secure, low-resistance terminations on up to 777 kcmil cables. This flexibility helps technicians optimize field layouts, reduce installation time, and improve long-term reliability in demanding environments.
Yes. The plug is Zone 2 rated and NEC/CEC IECEx/ATEX certified, offering safe operation in hazardous areas. It also carries Class I, Division 2 approval, ensuring compliance with multiple regulatory regimes commonly encountered in oil, gas, and chemical processing facilities.
The E1049X-25 handles up to 777 kcmil conductors with an amperage rating of up to 1135A continuous. This makes it suitable for high-current feeder connections and large-motor applications without needing multiple parallel connectors.
Certifications include NEC/CEC IECEx/ATEX, Zone 2 and Class I, Division 2, with IP54 ingress protection and NEMA 3R enclosure. These features support safe operation in dusty, wet, outdoor, and hazardous environments while simplifying regulatory compliance.
With copper contacts, robust rubber housing, and a durable mechanical design, the plug maintains low contact resistance and stable connections under vibration and temperature cycling. Its high-amperage capability and compatibility with Roughneck family reduce spare parts and service time for large-diameter industrial feeds.