Eaton Crouse-Hinds E1049X-34 Roughneck Plug - Zone 2 rated
Part Number: E1049X-34
Quick Summary
Engineered for hazardous locations, the Eaton Crouse-Hinds Roughneck E1049X-34 plug delivers rugged, high‑amperage connections for critical equipment. In Zone 2 settings, unreliable terminations and insufficient sealing are common pain points that drive maintenance costs and downtime. This solution carries IECEx/ATEX Zone 2 certification, NEC/CEC Class I Division 2 ratings, and IP54 rugged enclosure, reinforcing safety and regulatory compliance. With hexagon crimp or solder terminations, copper contacts, and a up to 636A continuous rating at 1000 Vac/dc, it streamlines procurement and speeds installation in demanding environments. Engineers appreciate the compact dimensions and durable rubber construction for reliable mating and long service life.
Product Information
Extended Description
E1049X-34 Eaton Crouse-Hinds: Eaton Crouse-Hinds series Roughneck E1049 plug, Up to 636A continuous, 313 kcmil, Orange, Hexagon crimp or solder, Copper contacts, Male, Rubber, Zone 2 rated, 1000 Vac/dc
Product Name
Eaton Crouse-Hinds series Roughneck E1049 plug
Catalog Number
E1049X-34
Product Length/Depth
8.5 in
Product Height
2.16 in
Product Width
2.16 in
Product Weight
1 lb
UPC
662275961990
Area classification
Hazardous/Classified Locations
Standards type
IECEx/ATEX NEC/CEC
NEC hazardous rating
Class I, Division 2
IECEx/ATEX hazardous rating
Zone 2
NEMA Rating
3R
Ingress protection (IP) ratings
IP54
Cable size
313 kcmil
Amperage Rating
Up to 636A Continuous
Voltage rating
1000 Vac/dc
Gender
Male
Connection type
Hexagon crimp or solder
Color
Orange
Material
Rubber
Contact material
Copper
Special features
Zone 2 rated
Roughneck Single Pole High-amperage Plugs and Connectors brochure
Roughneck Single Pole High Amperage Plugs and Connectors catalog page
IF 1777 - Roughneck E1049 Series Connectors
IF 1777 - Roughneck E1049 Series Connectors
Up to 636A continuous amperage rating with support for 313 kcmil conductors. This capability reduces the need for multiple terminations on high‑current feeds, cutting assembly time and minimizing fault points in the field. It is ideally suited for large motors and heavy equipment in hazardous locations where reliability and serviceability are mission critical. The combination of scale and robustness translates into fewer splices, lower install costs, and a shorter project timeline for compliant installations.Voltage rating of 1000 Vac/dc paired with copper contacts delivers low contact resistance and stable performance across AC/DC supplies. The result is higher efficiency, reduced heat, and longer connector life in demanding environments. This makes it practical for feeders, starters, and control power in plant floors where downtime directly impacts production. Engineers gain predictable behavior under voltage transients and during frequent mating cycles, improving overall system integrity.Hexagon crimp or solder termination options give installers the flexibility to pre‑terminate cables off‑site or perform on‑field terminations with standard tools. This versatility speeds commissioning and simplifies spare parts management, since fewer connector families are needed on the shop floor. The design also supports consistent compression and reliable mechanical–electrical bonds, which mitigates termination failures in vibration‑prone machinery. Operators appreciate consistent mating and minimal torque variation during installation. It remains sealed during frequent disconnects, preserving IP ratings and reducing unplanned downtime.Rugged orange rubber housing with IP54 protection and a NEMA 3R rating guards against dust, splashes, and inclement weather. This level of ingress protection reduces unplanned outages from moisture ingress and corrosion, especially in washdown environments. The durable enclosure also helps maintain seal integrity around attached cables and aligns with industrial color-coding practices for hazard identification.Zone 2 hazardous location certification (IECEx/ATEX) and NEC/CEC Class I Division 2 ratings confirm suitability for hazardous area applications. Compliance simplifies specification approval and cross‑border purchasing, while meeting stricter safety standards. In practice, you get reliable operation for chemical processing, oil and gas, and mining facilities, with a clear path to maintenance, inventory control, and ROI.
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FAQs
The E1049X-34 accepts up to 313 kcmil copper conductors and supports hexagon crimp or solder terminations. It is rated for 1000 Vac/dc and provides a rugged rubber housing in orange for Zone 2 service. Field termination can be performed with standard tools, aiding maintenance and replacement on legacy equipment.
This plug features IECEx/ATEX Zone 2 certification and NEC/CEC Class I Division 2 ratings, along with IP54 ingress protection and a NEMA 3R enclosure. These certifications ensure regulatory compliance in chemical plants, refineries, and mining operations while enabling cross‑border procurement.
Yes. Zone 2 compliance covers environments with occasional explosive atmospheres, and the Roughneck E1049X-34 provides Zone 2 rated protection, copper contacts, and a robust rubber seal. Its 1000 Vac/dc rating supports motor loads and control power, while its IP54/NEMA 3R construction minimizes moisture ingress and dust intrusion.
Instruction sheets IF 1777 cover Roughneck E1049 series connectors, with additional sheets for IF 1778. They outline safe assembly using hex crimp or solder, torque considerations, and sealing requirements. These documents help installers meet compliance and reduce rework during commissioning.
The E1049X-34 combines high amperage capacity, Zone 2 certification, and versatile termination options (crimp or solder), reducing installation time and spare parts complexity. Its IP54/NEMA 3R protection and rugged orange housing improve reliability in washdown and outdoor environments, delivering lower maintenance costs and faster return on investment.