Eaton Crouse-Hinds Roughneck E1049X-38 Plug - Zone 2 Rated

Part Number: E1049X-38
Manufacturer
Eaton Crouse-Hinds
Part number
E1049X-38

Quick Summary

Eaton Crouse-Hinds Roughneck E1049 plug provides rugged, high-current connections for hazardous-location electrical systems. Designers and maintenance teams often struggle with reliable field installations, seal integrity, and downtime when wiring high-amperage connections in Class I, Division 2 environments. This plug carries IECEx/ATEX Zone 2 certification, NEC Class I, Division 2 approval, and IP54/NEMA 3R ruggedness, supporting safe operation across global sites. With copper contacts in a durable rubber body and a selectable hex-crimp or solder connection, it delivers reliable power distribution for up to 1000 Vac/dc and 313 kcmil cables, reducing maintenance costs and total cost of ownership in demanding industrial settings.

Product Information

Extended Description

E1049X-38 Eaton Crouse-Hinds: Eaton Crouse-Hinds series Roughneck E1049 plug, Up to 636A continuous, 313 kcmil, Brown, Hexagon crimp or solder, Copper contacts, Male, Rubber, Zone 2 rated, 1000 Vac/dc
Product Name
Eaton Crouse-Hinds series Roughneck E1049 plug
Catalog Number
E1049X-38
Product Length/Depth
8.5 in
Product Height
2.16 in
Product Width
2.16 in
Product Weight
1 lb
UPC
662275961419
Area classification
Hazardous/Classified Locations
Standards type
IECEx/ATEX NEC/CEC
NEC hazardous rating
Class I, Division 2
IECEx/ATEX hazardous rating
Zone 2
NEMA Rating
3R
Ingress protection (IP) ratings
IP54
Cable size
313 kcmil
Amperage Rating
Up to 636A Continuous
Voltage rating
1000 Vac/dc
Gender
Male
Connection type
Hexagon crimp or solder
Color
Brown
Material
Rubber
Contact material
Copper
Special features
Zone 2 rated
High amperage capability and large cable support enable continuous operation in demanding applications; the E1049X-38 handles up to 636A continuous and 313 kcmil cables, translating to fewer terminations and less downtime in heavy machinery and power distribution. This directly improves plant availability and reduces commissioning time in critical lines. Zone 2 hazardous location certification, along with NEC Class I, Division 2 approval and IP54/NEMA 3R protection, delivers regulatory compliance and safer operation across oil & gas, chemical processing, and mining facilities, mitigating risk and enabling use in tougher environments. The hexagon crimp or solder connection offers installation flexibility; technicians can choose the best field-termination method, improving first-time right installations and reducing rework. The 1000 Vac/dc rating and copper contacts maximize electrical performance and longevity, especially under fluctuating loads and harsh ambient conditions. The rubber body provides excellent sealing, vibration resistance, and durability in rugged industrial environments, supporting long service intervals and lower maintenance costs. Roughneck line compatibility ensures consistent mating interfaces with existing plugs and connectors, while authoritative installation resources IF 1777/IF 1778 guide field assembly and verification, reducing training time and accelerating deployment. Industry context shows that these features collectively translate to safer, faster, and more cost-effective high-amperage power distribution in hazardous locations.

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FAQs

The E1049X-38 is designed for Zone 2 hazardous locations and NEC Class I, Division 2 environments. It accepts 313 kcmil cables and uses hex crimp or solder terminations, making it suitable for heavy-duty power distribution in oil & gas, chemical plants, and other demanding facilities.
It supports up to 636A continuous current and a voltage rating of 1000 Vac/dc, with copper contacts and a rubber body, enabling reliable high-amperage connections for large power cables.
Certification scope includes IECEx/ATEX Zone 2, NEC/CEC, NEC Class I Division 2, IP54 ingress protection, and NEMA 3R enclosure rating, providing broad regulatory compliance for hazardous-location installations.
Install via hex crimp or solder termination per the IF 1777/IF 1778 instruction sheets. The unit measures approximately 8.5 in long, 2.16 in wide, and 2.16 in high, with a 1 lb weight, and uses a brown rubber body with copper contacts for robust field performance.
By delivering reliable, compliant high-amperage connections in hazardous locations, the E1049X-38 reduces unplanned downtime, improves safety, and lowers maintenance costs through longer service intervals and fewer field re-terminations.