Eaton Crouse-Hinds E1049X-54 Plug - Zone 2 Rated
Part Number: E1049X-54
Quick Summary
The Eaton Crouse-Hinds E1049X-54 plug delivers high-current electrical connections for hazardous-location equipment. In practice, engineers struggle to find a robust, safe solution that withstands demanding environments while simplifying maintenance. This Roughneck plug meets critical certifications—IECEx/ATEX Zone 2 and NEC Class I, Division 2—with IP54 protection for reliable operation in wet or dusty zones. Its rubber housing, copper contacts, and Zone 2 rating reduce arcing risk and extend service life, lowering total cost of ownership. By combining rugged construction with easy field termination (hexagon crimp or solder), it supports faster installations and better compliance across industrial facilities. Use cases include oil and gas, chemical processing, and mining applications.
Product Information
Extended Description
E1049X-54 Eaton Crouse-Hinds: Eaton Crouse-Hinds series Roughneck E1049 plug, Up to 898A continuous, 535 kcmil, Green, Hexagon crimp or solder, Copper contacts, Female, Rubber, Zone 2 rated, 1000 Vac/dc
Product Name
Eaton Crouse-Hinds series Roughneck E1049 plug
Catalog Number
E1049X-54
Product Length/Depth
8.5 in
Product Height
3 in
Product Width
3 in
Product Weight
5.5 lb
UPC
662275962065
Area classification
Hazardous/Classified Locations
Standards type
IECEx/ATEX NEC/CEC
NEC hazardous rating
Class I, Division 2
IECEx/ATEX hazardous rating
Zone 2
NEMA Rating
3R
Ingress protection (IP) ratings
IP54
Cable size
535 kcmil
Amperage Rating
Up to 898A Continuous
Voltage rating
1000 Vac/dc
Gender
Female
Connection type
Hexagon crimp or solder
Color
Green
Material
Rubber
Contact material
Copper
Special features
Zone 2 rated
Feature: High amperage capability and large cable support. The E1049X-54 is engineered for up to 898A continuous and accepts 535 kcmil copper conductors, delivering a clean, low-resistance path for demanding feeders. Business impact: fewer parallel connections reduce the footprint, cut installation time, and minimize voltage drop in plant-wide power distribution. Applications: heavy pumps, compressors, and motor starters in chemical plants and mining operations benefit from a single, robust plug rather than multiple smaller connectors. Feature: Zone 2 and IECEx/ATEX compliance. This plug carries Zone 2 hazardous-area ratings paired with NEC Class I, Division 2, enabling safe operation in classified locations. Business impact: regulators and operators gain confidence, reducing audit findings and speeding project approvals. Applications: offshore platforms and refineries where compliance is mission-critical. Feature: IP54 and NEMA 3R enclosure protection. The rubber body and sealed contacts guard against dust, splashes, and moderate moisture exposure, extending service life in tough environments. Business impact: less downtime from environmental ingress and easier maintenance planning. Applications: outdoor installations, plant floors with wet conditions, and hazardous-area equipment rooms. Feature: Flexible termination and rugged construction. Hexagon crimp or solder termination supports field-ready installations with copper contacts and a durable rubber housing. Business impact: faster terminations, consistent torque, and reduced risk of hot spots at terminations. Applications: retrofit projects and new builds where a mix of on-site cabling and pre-fabricated harnesses are used. Feature: Comprehensive Roughneck compatibility. Part of the Roughneck family, this plug integrates with other high-amperage components for scalable power networks. Business impact: standardized connectors across sites simplify procurement, training, and spare-part inventories. Applications: broad industrial deployments including oil and gas terminals, chemical processing facilities, and mining sites. The design also helps standardize maintenance practices across facilities, enabling faster upgrades.
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FAQs
Install in Zone 2 environments requires following standard electrical practices for hazardous locations. Use the hexagon crimp or solder termination to ensure a gas- and moisture-resistant connection, select copper conductors up to 535 kcmil, and tighten per torque specs. The rubber housing and IP54 enclosure protect against dust and splashes, while the 8.5 in by 3 in by 3 in footprint fits standard assemblies. The design also reduces heat buildup at terminations, which improves long-term reliability under intermittent high-load conditions.
Maximum amperage is up to 898A continuous, and the voltage rating is 1000 Vac/dc, enabling high-power distribution for large motors and feeders. The 535 kcmil copper conductors supported by hexagon crimp or solder termination ensure minimal voltage drop and robust conductivity. Field maintenance remains straightforward, with a clearly defined female connection compatible with Roughneck plug-and-socket layouts.
Yes, the E1049X-54 is designed to work within Eaton Crouse-Hinds Roughneck high-amperage connectors and integrates with existing Roughneck assemblies for scalable power distribution. It suits hazardous-location applications such as oil and gas processing, chemical plants, mining, and other industrial facilities where Zone 2 ratings and IP54 protection are essential, for reliability.
This plug carries IECEx/ATEX Zone 2 and NEC Class I, Division 2, along with NEMA 3R and IP54. These certifications support safe operation in hazardous locations, provide cross-region approval for installation, and simplify procurement by meeting multiple standards in a single component. This combination minimizes risk audits and accelerates project timelines.
Using the E1049X-54 reduces maintenance downtime through robust, field-terminable connections and fewer failed joints in harsh environments. Its Zone 2 certification and IP54 protection lower sealing and enclosure costs, while hex or solder terminations speed field installation. Over the lifecycle, fewer replacements and faster service translate to measurable ROI in harsh industrial settings.