Eaton Crouse-Hinds Roughneck E1049X-61 Plug - Zone 2
Part Number: E1049X-61
Quick Summary
E1049X-61 is a rugged plug that enables high-current power connections in hazardous locations. Operators often wrestle with reliability gaps, sealing challenges, and slow field assembly in Zone 2 environments. This plug carries NEC/CEC IECEx/ATEX certifications, Zone 2 hazardous rating, and IP54 protection, with NEMA 3R suitability for versatile outdoor or indoor use. For buyers, the combination of a 646 kcmil conductor size, up to 1009 A continuous rating, and copper contacts with hexagon crimp or solder terminations translates into reduced downtime, safer installations, and longer service life. Rubber construction and a high-visibility yellow finish ensure easy identification and robust field performance within Roughneck systems.
Product Information
Extended Description
E1049X-61 Eaton Crouse-Hinds: Eaton Crouse-Hinds series Roughneck E1049 plug, Up to 1009A continuous, 646 kcmil, Yellow, Hexagon crimp or solder, Copper contacts, Female, Rubber, Zone 2 rated, 1000 Vac/dc
Product Name
Eaton Crouse-Hinds series Roughneck E1049 plug
Catalog Number
E1049X-61
Product Length/Depth
8.5 in
Product Height
3 in
Product Width
3 in
Product Weight
5.5 lb
UPC
662275962096
Area classification
Hazardous/Classified Locations
Standards type
NEC/CEC IECEx/ATEX
NEC hazardous rating
Class I, Division 2
IECEx/ATEX hazardous rating
Zone 2
NEMA Rating
3R
Ingress protection (IP) ratings
IP54
Cable size
646 kcmil
Amperage Rating
Up to 1009A Continuous
Voltage rating
1000 Vac/dc
Gender
Female
Connection type
Hexagon crimp or solder
Color
Yellow
Material
Rubber
Contact material
Copper
Special features
Zone 2 rated
Feature: High current rating up to 1009 A continuous. Business impact: Enables reliable motor and feeder connections under heavy loads, reducing fuse sizing and startup bottlenecks. Application: Large industrial drives in hazardous areas benefit from consistent performance with minimal thermal issues. Feature: 646 kcmil cable size support. Business impact: Supports substantial conductor builds, lowering the need for step-down adapters and simplifying wiring schemes. Application: Power distribution in mining or chemical plants with tight space constraints. Feature: Zone 2 / NEC/CEC IECEx/ATEX compliance. Business impact: Provides regulatory alignment and ignition risk mitigation for hazardous locations, improving safety documentation and site audits. Application: Oil refineries, gas processing facilities, and other classified locations. Feature: IP54 protection and NEMA 3R suitability. Business impact: Delivers dust and splash resistance with weather resilience, extending outdoor service life and reducing maintenance cycles. Application: Outdoor panels, process yards, and damp environments. Feature: Copper contacts with hex crimp or solder termination. Business impact: Ensures low electrical resistance and durable connections, supporting fast field termination and reliable long-term performance. Application: Field installs and retrofit projects where secure, repeatable terminations are critical. Feature: Rubber housing with yellow color coding. Business impact: Improves durability in harsh environments and quick visual identification, streamlining maintenance procedures. Application: Roughneck plug deployments across hazardous-area facilities.
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FAQs
The E1049X-61 Roughneck plug is designed for Zone 2 hazardous locations and is NEC/CEC IECEx/ATEX compliant. It features IP54 protection, NEMA 3R suitability, and a 646 kcmil conductor capacity with copper contacts, making it compatible with large-diameter cables and rugged environments such as oil, gas, and mining facilities.
It is rated Up to 1009 A continuous with a 646 kcmil cable size and copper contacts, enabling dependable power transfer for high-demand motors and feeders. Hexagon crimp or solder terminations provide secure, low-resistance connections that minimize heat buildup and improve uptime in demanding applications.
Yes. The plug carries Zone 2 hazardous location certification (IECEx/ATEX), NEC/CEC compliance, and a Class I Division 2 rating, making it appropriate for oil and gas processing, chemical plants, and other classified locations while maintaining reliable performance and safety.
Focus on proper hex crimp or solder terminations, copper contact integrity, and a secure rubber housing. Ensure IP54 sealing, correct cable preparation for 646 kcmil size, and adherence to Zone 2 installation practices. This minimizes ingress risks and extends service life in harsh environments.
Investing in the E1049X-61 provides long-term value through reduced downtime, fewer field failures, and lower maintenance costs due to durable rubber housing, robust sealing, and high-current performance. Compliance with multiple standards also accelerates audits and commissioning, delivering faster project timelines.