Eaton Crouse-Hinds E1049X-63 Plug - Zone 2 Rated
Part Number: E1049X-63
Quick Summary
The Eaton Crouse-Hinds Roughneck E1049X-63 plug is a high-current, hazardous-location connector designed for demanding industrial installations. Operators often contend with reliability issues in vibration, chemical exposure, and tight spaces, risking downtime and safety non-compliance. This model carries IECEx/ATEX standards for Zone 2 hazardous areas, NEC Class I, Division 2 ratings, and IP54/NEMA 3R protection, underscoring its rugged integrity. With up to 646 kcmil cable and up to 1009A continuous capacity, it delivers dependable power delivery, while the hex-crimp or solder options streamline field assembly. For electrical teams, the combination of rugged build and broad compliance translates to faster commissioning, reduced maintenance costs, and safer, scalable connectivity in harsh environments.
Product Information
Extended Description
E1049X-63 Eaton Crouse-Hinds: Eaton Crouse-Hinds series Roughneck E1049 plug, Up to 1009A continuous, 646 kcmil, Orange, Hexagon crimp or solder, Copper contacts, Female, Rubber, Zone 2 rated, 1000 Vac/dc
Product Name
Eaton Crouse-Hinds series Roughneck E1049 plug
Catalog Number
E1049X-63
Product Length/Depth
8.5 in
Product Height
3 in
Product Width
3 in
Product Weight
5.5 lb
UPC
662275962119
Area classification
Hazardous/Classified Locations
Standards type
IECEx/ATEX NEC/CEC
NEC hazardous rating
Class I, Division 2
IECEx/ATEX hazardous rating
Zone 2
NEMA Rating
3R
Ingress protection (IP) ratings
IP54
Cable size
646 kcmil
Amperage Rating
Up to 1009A Continuous
Voltage rating
1000 Vac/dc
Gender
Female
Connection type
Hexagon crimp or solder
Color
Orange
Material
Rubber
Contact material
Copper
Special features
Zone 2 rated
Feature: High current capability supports up to 1009A continuous, with 646 kcmil cable. Business Impact: Enables reliable power delivery for large motors and feeders without frequent re-termination. Application: Heavy industrial feeders in chemical plants and mining operations benefit from reduced downtime and fewer terminations over the system life. Feature: Zone 2 rated with IP54 and NEMA 3R protection. Business Impact: Meets regulatory needs while providing dust and splash resistance, lowering risk in hazardous locations. Application: Offshore rigs, refineries, and other classified areas gain compliant, durable connections. Feature: Hexagon crimp or solder termination. Business Impact: Flexible installation options reduce labor time and mistakes, improving first-pass acceptance. Application: Retrofit projects and new builds where field termination choices matter. Feature: Copper contacts in a rubber housing. Business Impact: Ensures low contact resistance and resilient performance in tough environments. Application: Long-life power junctions in rugged settings. Feature: Orange color, rugged Roughneck design with rubber body. Business Impact: Improves visibility and durability, aiding installation in cluttered or dim workplaces. Application: Field service and maintenance crews operating under demanding conditions.
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FAQs
To install the E1049X-63, select the appropriate termination option (hexagon crimp or solder) for the 646 kcmil cable. Prepare the conductors, apply the correct crimp or solder procedure, and ensure the rubber housing seats fully to maintain IP54 integrity. Verify the connection for tightness and insulation with a suitable test after termination.
The E1049X-63 carries IECEx/ATEX certifications for Zone 2 hazardous areas and NEC Class I, Division 2 ratings. It also meets IP54 ingress protection and NEMA 3R suitability, making it compliant for many hazardous-location installations in chemical plants, refineries, and similar environments.
Yes. The E1049X-63 is Zone 2 rated and IECEx/ATEX certified for hazardous locations, with IP54 protection and NEMA 3R suitability. It is designed to provide a safe, durable connection for high-current circuits in environments where flammable vapors or dust may be present.
This plug supports hexagon crimp or solder terminations for 646 kcmil cables. You will need the appropriate crimping dies or soldering tools recommended for large-diameter conductors, plus standard safety PPE. Proper termination ensures optimal contact and maintains the unit’s protective ratings during service.
The E1049X-63 is rated up to 1009A continuous and 1000 Vac/dc, with Zone 2 hazardous-location compliance and IP54/NEMA 3R protection. This combination supports long service life in demanding environments, reducing maintenance cycles and enabling reliable performance for large-power distribution in hazardous settings.