Eaton Crouse-Hinds E1049X-68 Roughneck Plug - Zone 2 Rated
Part Number: E1049X-68
Quick Summary
The Eaton Crouse-Hinds E1049X-68 plug delivers high-amperage, hazardous-location connectivity for demanding industrial installations. Users struggle with safe terminations and reliable performance in Zone 2 areas where moisture, vibration, and restricted spaces threaten uptime. This connector carries NEC/CEC IECEx/ATEX certifications, Zone 2 hazardous location rating, and IP54 ingress protection, supporting compliant operation across global oil, gas, and chemical facilities. In addition to rugged performance, it offers compatibility with hexagon crimp or solder terminations and copper contacts, delivering faster field assembly and lower total cost of ownership.
Product Information
Extended Description
E1049X-68 Eaton Crouse-Hinds: Eaton Crouse-Hinds series Roughneck E1049 plug, Up to 1009A continuous, 646 kcmil, Purple, Hexagon crimp or solder, Copper contacts, Female, Rubber, Zone 2 rated, 1000 Vac/dc
Product Name
Eaton Crouse-Hinds series Roughneck E1049 plug
Catalog Number
E1049X-68
Product Length/Depth
8.5 in
Product Height
3 in
Product Width
3 in
Product Weight
1 lb
UPC
662275962362
Area classification
Hazardous/Classified Locations
Standards type
NEC/CEC IECEx/ATEX
NEC hazardous rating
Class I, Division 2
IECEx/ATEX hazardous rating
Zone 2
NEMA Rating
3R
Ingress protection (IP) ratings
IP54
Cable size
646 kcmil
Amperage Rating
Up to 1009A Continuous
Voltage rating
1000 Vac/dc
Gender
Female
Connection type
Hexagon crimp or solder
Color
Purple
Material
Rubber
Contact material
Copper
Special features
Zone 2 rated
Roughneck Single Pole High-amperage Plugs and Connectors brochure
Roughneck Single Pole High Amperage Plugs and Connectors catalog page
IF 1777 - Roughneck E1049 Series Connectors
IF 1777 - Roughneck E1049 Series Connectors
Feature: Up to 1009A continuous amperage rating. Business Impact: Enables high-current applications without frequent parallel terminations, reducing panel congestion and improving overall electrical distribution efficiency. Application: Heavy machinery, motors, and distributed drives in hazardous locations. Feature: Cable size compatibility of 646 kcmil. Business Impact: Supports large-diameter conductors for compact, robust terminations with fewer parallel runs, saving space and material costs. Application: Power feeds in mining and chemical plants. Feature: 1000 Vac/dc voltage rating. Business Impact: Ensures safe operation across AC and DC systems, expanding usable equipment and simplifying design. Application: Mixed-technology automation panels and safety-critical feeders. Feature: Rubber body with copper contacts and female gender. Business Impact: Delivers durable seals and low-contact resistance, improving reliability in harsh environments. Application: Field wiring and plug assemblies subject to vibration and chemicals. Feature: Zone 2 rated and IP54 protection. Business Impact: Provides compliance and protection against dust/moisture ingress, reducing maintenance and downtime. Application: Hazardous-area installations in Zone 2 classifications. Feature: Hexagon crimp or solder connection. Business Impact: Flexible termination options allow faster, code-compliant field terminations with high integrity. Application: Installation crews seeking versatile, proven termination methods. Feature: Purple color coding. Business Impact: Quick visual identification reduces misconnection risk in complex harnesses. Application: Dense wiring layouts and multi-catalog environments. Feature: Copper contacts and rubber seal. Business Impact: Improves conductivity and environmental seal, prolonging connector life in humid plants. Application: Wet or dusty facilities with frequent washdowns. Feature: Compliance with NEC/CEC IECEx/ATEX standards. Business Impact: Simplifies regulatory clearance and project approvals across jurisdictions. Application: Global projects requiring hazardous-location certification. This comprehensive combination of high amperage, robust materials, and proven certifications supports safer, faster installations with lower total cost of ownership across industrial automation and electrical distribution portfolios.
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FAQs
Follow standard safety practices and the IF 1777 installation sheets. Verify the conductor is 646 kcmil copper, choose hexagon crimp or solder terminations, and assemble the rubber housing with copper contacts to the female connector. Ensure IP54 protection and Zone 2 certification are confirmed before energizing, and consult the brochure for torque and sealing guidance.
Yes. The E1049X-68 is rated for Zone 2 hazardous locations and complies with NEC/CEC IECEx/ATEX standards, with a Hazardous/Classified Locations designation and IP54 ingress protection, making it appropriate for demanding hazardous-area installations in multiple regions.
This plug supports up to 1009A continuous current, uses a 646 kcmil cable size, and has a voltage rating of 1000 Vac/dc. It features a female connector with copper contacts and a hexagon crimp or solder connection, suitable for high-current, rugged industrial applications.
Ideal for industrial automation, hazardous-location power distribution, and field wiring in oil and gas, chemical plants, or mining. The Zone 2 rated, IP54-protected design with 646 kcmil capability supports high-current feeders and reliable terminations in harsh environments.
Download the Roughneck brochure, catalog page, and installation sheets from Eaton: the brochure on high-amperage single-pole plugs, the catalog page, and IF1777/IF1778 instruction sheets provide installation guidance and compliance details for safe, code-aligned terminations.