Eaton Crouse-Hinds E1049X-76 Roughneck Plug - Zone 2 Rated
Part Number: E1049X-76
Quick Summary
The Eaton Crouse-Hinds E1049X-76 Roughneck Plug is a rugged, high-amperage power connector designed for heavy industrial wiring in harsh environments. When field retrofits or new installations demand reliable performance in hazardous areas, downtime and safety risks can spike. This plug carries Zone 2 certification, along with NEC/CEC IECEx/ATEX compliance and IP54 protection, providing robust protection against dust and splashes in demanding locations. The device also aligns with NEMA 3R enclosures for outdoor or rain-prone settings. By supporting up to 1135 A continuous and 777 kcmil copper conductors, it delivers capacity with durable field-installability. For engineers and procurement teams, this translates to fewer connectors, simpler splices, and reduced maintenance cycles.
Product Information
Extended Description
E1049X-76 Eaton Crouse-Hinds: Eaton Crouse-Hinds series Roughneck E1049 plug, Up to 1135A continuous, 777 kcmil, Blue, Hexagon crimp or solder, Copper contacts, Female, Rubber, Zone 2 rated, 1000 Vac/dc
Product Name
Eaton Crouse-Hinds series Roughneck E1049 plug
Catalog Number
E1049X-76
Product Length/Depth
8.5 in
Product Height
3 in
Product Width
3 in
Product Weight
5.5 lb
UPC
662275962386
Area classification
Hazardous/Classified Locations
Standards type
NEC/CEC IECEx/ATEX
NEC hazardous rating
Class I, Division 2
IECEx/ATEX hazardous rating
Zone 2
NEMA Rating
3R
Ingress protection (IP) ratings
IP54
Cable size
777 kcmil
Amperage Rating
Up to 1135A Continuous
Voltage rating
1000 Vac/dc
Gender
Female
Connection type
Hexagon crimp or solder
Color
Blue
Material
Rubber
Contact material
Copper
Special features
Zone 2 rated
Feature: Amperage rating Up to 1135A continuous; Business Impact: Enables large motors and feeders with minimal junctions, lowering electrical losses and downtime; Application: Mining, refining, and heavy manufacturing installations. Feature: Cable size compatibility 777 kcmil; Business Impact: Supports large-power cables in a compact footprint, reducing termination complexity and space needs; Application: Primary power feeders and switchgear connections in plants. Feature: Connection type Hexagon crimp or solder; Business Impact: Field-installable options shorten commissioning time and reduce on-site labelling errors; Application: Construction sites and remote facilities where torque-limiting tools vary. Feature: Housing and protection Rubber body with IP54, Zone 2, and NEMA 3R compatibility; Business Impact: Provides reliable protection in dusty, damp, and hazardous environments; Application: Outdoor substations and off-shore facilities. Feature: Copper contacts and color coding Blue; Business Impact: Low contact resistance promotes efficiency and longevity; Application: High-current DC/AC power distribution. Feature: Certifications NEC/CEC IECEx/ATEX; In hazardous/classified locations; Business Impact: Simplifies procurement with global compliance, reducing qualification time; Application: Global projects in chemical, oil & gas, and wastewater sectors. Feature: Dimensions and weight 8.5 in L, 3 x 3 in, 5.5 lb; Business Impact: Predictable installation footprint and easier on-site handling; Application: Panel mounting and rack integration across facilities. Feature: Ingress protection and compatibility IP54, NEMA 3R; Business Impact: Extended service life with protected connections; Application: Washdown and outdoor environments across industrial sites.
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FAQs
For hazardous locations, ensure the mating receptacle is compatible with Zone 2 rated equipment and that all terminations use correct hex crimp or solder processes with copper conductors. Verify IP54 enclosure protection and NEC/IECEx/ATEX compliance to maintain compliance, and use appropriate PPE during field assembly to minimize ignition risk.
Yes, the E1049X-76 Plug supports up to 777 kcmil copper conductors and provides continuous current ratings up to 1135A. This makes it suitable for high-power feeders and large-motor connections while keeping termination length and splices to a minimum.
The plug is Zone 2 rated and carries NEC/CEC IECEx/ATEX certifications, along with IP54 ingress protection and NEMA 3R suitability. This combination supports safe operation in classified locations such as chemical plants, refineries, and offshore environments.
The E1049X-76 supports hex crimp and solder termination. Use appropriate crimp tools sized for 777 kcmil copper and, if soldering, ensure proper flux, temperature, and cooling to prevent cold joints. Field tooling availability is essential to maintain high-reliability connections and consistent electrical performance.
Schedule periodic inspections of the copper contacts for signs of wear or oxidation, and verify that the rubber housing remains intact and IP54-rated seals are uncompromised. Consider routine torque checks on mating connections and plan for replacement spares to minimize downtime in high-demand plants.