Eaton Crouse-Hinds E1049X-8 Plug - Zone 2 Rated
Part Number: E1049X-8
Quick Summary
Eaton Crouse-Hinds E1049X-8 plug is a rugged high-amperage connector designed for hazardous locations and heavy power feeds. Engineers often struggle with reliable, compliant terminations in Zone 2 environments that resist vibration, moisture, and dust. This Roughneck plug carries Zone 2 (IECEx/ATEX) certification, NEC Class I, Division 2 approval, and IP54 protection to support global safety and reliability requirements. With copper contacts in a durable rubber housing, and options for hexagon crimp or solder connections, it delivers maintenance-friendly installation and long-term performance. For oil, gas, mining, and chemical processing plants, it translates into reduced downtime, safer field terminations, and compliant, scalable power distribution.
Product Information
Extended Description
E1049X-8 Eaton Crouse-Hinds: Eaton Crouse-Hinds series Roughneck E1049 plug, Up to 898A continuous, 535 kcmil, Brown, Hexagon crimp or solder, Copper contacts, Male, Rubber, Zone 2 rated, 1000 Vac/dc
Product Name
Eaton Crouse-Hinds series Roughneck E1049 plug
Catalog Number
E1049X-8
Product Length/Depth
8.5 in
Product Height
2.16 in
Product Width
2.16 in
Product Weight
1 lb
UPC
662275961372
Area classification
Hazardous/Classified Locations
Standards type
IECEx/ATEX NEC/CEC
NEC hazardous rating
Class I, Division 2
IECEx/ATEX hazardous rating
Zone 2
NEMA Rating
3R
Ingress protection (IP) ratings
IP54
Cable size
535 kcmil
Amperage Rating
Up to 898A Continuous
Voltage rating
1000 Vac/dc
Gender
Male
Connection type
Hexagon crimp or solder
Color
Brown
Material
Rubber
Contact material
Copper
Special features
Zone 2 rated
Roughneck Single Pole High-amperage Plugs and Connectors brochure
Roughneck Single Pole High Amperage Plugs and Connectors catalog page
IF 1777 - Roughneck E1049 Series Connectors
IF 1777 - Roughneck E1049 Series Connectors
Feature: Up to 898A continuous amperage rating. Business Impact: Supports large motor and feeder loads without frequent splicing or upgrades. Application: Heavy industrial feeders in hazardous zones where high current reliability is essential. The result is improved equipment uptime and reduced maintenance costs. The E1049X-8 enables faster installations in tight spaces thanks to its rugged Roughneck design and straight-through copper contacts. Feature: Cable size compatibility of 535 kcmil. Business Impact: Allows terminating very large gauge cables with a single connector, reducing termination points and potential failure sources. Application: Mining conveyors and petrochemical processing lines where large feeders are common. The outcome is a more compact, safer, and cost-effective power distribution solution. Feature: Voltage rating of 1000 Vac/dc. Business Impact: Permits flexible, versatile use across AC and DC systems and eliminates unnecessary adapters. Application: Mixed electrical environments in utilities and processing plants. The benefit is interoperability and fewer inventory SKUs. Feature: Connection type hexagon crimp or solder. Business Impact: Installation flexibility reduces field time and variability in termination quality. Application: Field service in confined layouts where space and tool access are limited. You gain repeatable, high-integrity terminations with less rework. Feature: Zone 2 rated with IP54, NEMA 3R protection. Business Impact: Delivers robust protection against dust and moisture, and safe operation in hazardous spaces. Application: Oil, gas, chemical, and mining facilities requiring compliant enclosures and reliable ingress protection. The result is safer operations, regulatory confidence, and longer service life. Feature: Rugged rubber housing with copper contacts. Business Impact: Durable, vibration-resistant construction lowers wear and contact resistance over time. Application: Harsh industrial environments with temperature cycling. The benefit is stable electrical performance and lower maintenance costs over the asset life. Feature: General dimensions and compatibility (8.5 in length, 2.16 in width/height, 1 lb weight). Business Impact: Predictable form factor for planning and installation with matching mating components. Application: Systems design and retrofit projects where precise enclosure and connector fit matter. The outcome is smoother project execution and fewer field compatibility issues. Industry Context Insight: Roughneck high-amperage plugs are purpose-built for maintenance-friendly field terminations in hazardous locations, aligning with industry standards while supporting fast, compliant energy delivery across large-scale industrial operations.
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FAQs
The E1049X-8 is designed to mate with Roughneck high-amperage plugs and connectors within the E1049 family, supporting hexagon crimp or solder terminations on 535 kcmil conductors. For best results, use the approved mating halves specified in IF 1777 installation sheets and follow the manufacturer’s contact arrangement and torque recommendations to ensure a secure, code-compliant connection.
This plug supports up to 898A continuous amperage and a voltage rating of 1000 Vac/dc. Copper contacts and a rubber housing enable reliable high-current performance in hazardous locations, while the Zone 2 rating and IP54 protection provide additional safety margins for industrial feeders and motor leads.
Yes. The E1049X-8 is Zone 2 rated with NEC Class I, Division 2 approval, IECEx/ATEX certification, and IP54 protection, making it appropriate for hazardous/classified locations in oil & gas, chemical plants, and similar environments. Its rugged construction helps maintain safety, reliability, and regulatory compliance in demanding usage scenarios.
The plug complies with IECEx/ATEX for Zone 2, NEC/Class I Division 2 criteria, NEMA 3R, and IP54 ingress protection. These certifications support safe operation in hazardous locations and provide alignment with international and regional regulations for electrical equipment used in industrial settings.
Eaton provides technical literature including the Roughneck brochure, a catalog-page reference, and installation instructions (IF 1777) for the E1049 series. These documents cover installation guidelines, compatibility notes, and best practices for crimping or soldering connections in Zone 2 environments, helping reduce field errors and accelerate deployment.