Eaton Crouse-Hinds E1049X-86 Roughneck Plug - Zone 2
Part Number: E1049X-86
Quick Summary
The Eaton Crouse-Hinds Roughneck E1049 plug provides rugged, high-current power connections for hazardous locations. Engineers often struggle to maintain electrical integrity under vibration, moisture, and challenging installation environments. This plug is certified for Zone 2 hazardous locations, NEC Class I, Division 2, and IP54/NEMA 3R. Coupled with copper contacts, hexagon crimps or solder connections, and a durable rubber housing, it delivers reliable power with longer service life—reducing maintenance costs and downtime across critical applications. Designed for field technicians, its 8.5 in length and 5.5 lb weight provide manageable handling during install and retrofits. This combination helps procurement teams meet project timelines while ensuring regulatory compliance across global sites.
Product Information
Extended Description
E1049X-86 Eaton Crouse-Hinds: Eaton Crouse-Hinds series Roughneck E1049 plug, Up to 636A continuous, 313 kcmil, Blue, Hexagon crimp or solder, Copper contacts, Female, Rubber, Zone 2 rated, 1000 Vac/dc
Product Name
Eaton Crouse-Hinds series Roughneck E1049 plug
Catalog Number
E1049X-86
Product Length/Depth
8.5 in
Product Height
3 in
Product Width
3 in
Product Weight
5.5 lb
UPC
662275962263
Area classification
Hazardous/Classified Locations
Standards type
IECEx/ATEX NEC/CEC
NEC hazardous rating
Class I, Division 2
IECEx/ATEX hazardous rating
Zone 2
NEMA Rating
3R
Ingress protection (IP) ratings
IP54
Cable size
313 kcmil
Amperage Rating
Up to 636A Continuous
Voltage rating
1000 Vac/dc
Gender
Female
Connection type
Hexagon crimp or solder
Color
Blue
Material
Rubber
Contact material
Copper
Special features
Zone 2 rated
Feature: Up to 636A continuous rating with 313 kcmil cable capability. Business impact: Enables large motor loads with fewer connectors, reducing panel complexity and wiring time. Application: High-power feeders to pumps, fans, and conveyors in hazardous locations. Feature: Zone 2 IECEx/ATEX certification and NEC Class I, Division 2 rating with IP54 and NEMA 3R compatibility. Business impact: Provides regulatory compliance, safer installations, and easier audits across sites. Application: Chemical plants, oil & gas facilities, and outdoor equipment where dust, moisture, or vapors are common. Feature: Hexagon crimp or solder termination with copper contacts. Business impact: Delivers low-resistance, vibration-resistant terminations for long service life. Application: Field terminations in control cabinets and junction boxes where reliable connections are essential. Feature: Rubber housing with blue color coding and dimensions 8.5 in L Ă— 3 in W Ă— 3 in H, weight 5.5 lb. Business impact: Improves handling, identification, and fitment in restricted spaces. Application: Installation in crowded panels, outdoor housings, or equipment rooms requiring quick recognition and robust protection. Feature: Female gender configuration and Roughneck design. Business impact: Ensures correct mating with male connectors and durable mating cycles in industrial environments. Application: Motor control centers, heavy equipment, and distribution panels. Feature: Broad compatibility with Roughneck family and field-service readiness. Business impact: Reduces training time, supports standardized maintenance, and accelerates retrofits in industrial facilities.
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FAQs
The E1049X-86 supports 313 kcmil conductors and offers hexagon crimp or solder terminations with copper contacts. This combination provides low-resistance, durable connections suitable for high-current applications in hazardous environments, while allowing straightforward field assembly and re-termination if needed.
It carries IECEx/ATEX Zone 2 certification and NEC Class I, Division 2 ratings, along with IP54 protection and a NEMA 3R enclosure rating. These certifications support compliance in chemical processing, oil and gas, and outdoor equipment installations where dust, moisture, and vapors are present.
Yes. The E1049X-86 combines IP54 protection with a NEMA 3R enclosure rating and a rubber housing, delivering reliable performance in outdoor, dusty, or wet conditions. This makes it well-suited for harsh industrial settings, offshore platforms, and outdoor control housings.
By supporting up to 636A continuous current with 313 kcmil conductors and offering field-terminable hex crimp or solder connections, it streamlines onboarding and reduces commissioning time. Its Zone 2 rating and rugged housing minimize regulatory risk and maintenance frequency in hazardous areas.
The plug reduces downtime through durable copper-terminations and reliable mating in vibration-prone environments. Its long service life, compliance with Zone 2 standards, and simplified field maintenance translate to lower replacement costs, fewer spares, and faster project execution across multiple sites.