Eaton Generator Relay EGR-5000-2A0EA1 - Profibus-DP

Part Number: EGR-5000-2A0EA1
Manufacturer
Eaton
Part number
EGR-5000-2A0EA1

Quick Summary

Eaton generator relay provides robust generator protection for critical industrial power systems. Engineers often struggle with nuisance trips, miscoordination of protection schemes, and costly downtime during start-up and transfers. The EGR-5000 family supports SIL-ready protection, CE marking, and IP-rated enclosures; confirm exact certifications with Eaton for this SKU. For business value, this device offers fast fault isolation, comprehensive diagnostics, and seamless integration through 16 digital inputs, 9 outputs, and PROFIBUS-DP over D-sub/RS-485. In maintenance programs, its projection mounting and removable terminals simplify field upgrades. Using this relay reduces unplanned outages and supports compliant protection strategies across generator sets.

Product Information

Extended Description

EGR-5000-2A0EA1 Eaton: Eaton, generator relay, EGR-5000, Generator protection relay, Profibus-DP over D-SUB / RS485, 5A, 1A, 40-250 Vac, 19-300 Vdc, 16, 9,Generator, over D-Sub / RS-485, 19-300Vdc, 40-250Vac, 50/60 Hz, Projection,Trip Coil Monitor,
Product Name
Eaton generator relay
Catalog Number
EGR-5000-2A0EA1
UPC
786679148808
Product Length/Depth
8.06 in
Product Height
8.7 in
Product Width
9.72 in
Product Weight
9.259 lb
Warranty
Eaton Selling Policy 25-000, one (1) year from the date of installation of the Product or eighteen (18) months from the date of shipment of the Product, whichever occurs first.
Compliances
Contact Manufacturer
Application
Generator
Type
Generator relay
Product Category
Generator protection relay
Analog inputs
0
Analog outputs
0
Base relay
EGR-5000
Conformal coating
None
Current sensing inputs
2
Digital inputs
16
Digital outputs
9
I/O options
IRIG-B URTD Interface Trip Coil Monitor
Phase current
5A, 1A
PROFIBUS-DP
over D-Sub / RS-485
Sensing inputs
Power Protection and Metering Differential Protection Current Protection and Metering Voltage Protection and Metering
Zone selective interlocking
1
Number of inputs
16
Number of outputs
9
Power supply range
19-300Vdc, 40-250Vac
Power consumption
40-250 Vac, 19-300 Vdc
Frequency rating
50/60 Hz
Mounting method
Projection
Terminals
Removable
Voltage sensing inputs
1
Feature → Business Impact → Application: The EGR-5000-2A0EA1 includes 16 digital inputs and 9 digital outputs, enabling complex protection schemes with minimal interlock wiring, which translates to faster commissioning and reduced wiring errors in generator protection and metering applications. This supports precise coordination across protection zones and improves plant reliability in power generation and backup systems. Feature → Business Impact → Application: PROFIBUS-DP over D-Sub RS-485 communication provides real-time data exchange with PLCs and SCADA, enabling centralized monitoring, faster fault diagnosis, and reduced mean time to repair for large industrial facilities and critical infrastructure. Feature → Business Impact → Application: A wide power-supply range (19-300 Vdc, 40-250 Vac) allows operation with diverse gensets and control circuits, lowering ballast components and simplifying installation in varied environments. Feature → Business Impact → Application: Zone selective interlocking (ZSI) capability minimizes fault impact by coordinating protective relays, shortening outage zones and preserving uptime in medium-to-large installations. Feature → Business Impact → Application: Trip Coil Monitor and I/O options (IRIG-B URTD) support accurate trip verification and time synchronization for demanding grid-tied or mission-critical applications, easing compliance and maintenance. Feature → Business Impact → Application: Projection mounting and removable terminals enable faster field upgrades, easier maintenance, and safer, cleaner cable management during commissioning in compact control rooms and equipment cabinets.

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FAQs

Install the relay using the projector mounting method and connect the 16 digital inputs and 9 outputs to the generator protection circuits. The terminals are removable for simplified wiring, and the unit supports a wide voltage range (19–300 Vdc / 40–250 Vac) for versatile power feeds. Plan panel space and ensure proper grounding to maximize protection reliability and ease commissioning.
The module offers differential protection, current protection and metering, voltage protection and metering, and power protection with zone selective interlocking. With 16 inputs and 9 outputs, you can implement multi-zone coordination, fast fault isolation, and accurate diagnostics in generator protection and control schemes for reliable plant operation.
Yes. The relay supports PROFIBUS-DP over D-Sub and RS-485, enabling seamless integration with PLCs and SCADA systems. This enables real-time status, metering data, and fault reporting, reducing troubleshooting time and improving protection coordination across distributed control architectures.
Ideal for industrial backup gensets, power plants, and critical infrastructure where fast fault isolation and reliable protection are essential. By consolidating multiple protection functions in a single device and enabling zone selective interlocking, you reduce outages, simplify maintenance, and improve overall equipment uptime, delivering measurable ROI through reduced downtime costs.
Documentation includes the E-series protective relays brochure and the Eaton specification sheet for the EGR-5000-2A0EA1, plus the Selling Policy 25-000. Warranty follows Eaton’s policy: one year from installation or eighteen months from shipment, whichever occurs first. Always verify current certificates and warranty terms with Eaton for your region.