Eaton EGR-5000-2A1BA1 Generator Relay - Modbus RTU

Part Number: EGR-5000-2A1BA1
Manufacturer
Eaton
Part number
EGR-5000-2A1BA1

Quick Summary

Eaton generator relay is a core protection device for generator systems in standby or prime power applications. Engineers often struggle with configuring protection logic and remote communication in harsh environments, risking unwanted trips and extended downtime. Certification requirements vary by region; for this model, compliances are specified by the manufacturer, with CE compliance for European use, SIL-rated protection logic for critical services, and rugged enclosure considerations commonly evaluated. The unit supports Modbus RTU or DNP3 RTU over RS-485 and offers 16 digital inputs and 9 outputs, enabling comprehensive protection schemes, metering, and coordination with other protective devices to improve reliability and reduce maintenance costs.

Product Information

Extended Description

EGR-5000-2A1BA1 Eaton: Eaton, generator relay, EGR-5000, Generator protection relay, Modbus RTU or DNP3 RTU over RS485, 5A, 1A, 40-250 Vac, 19-300 Vdc, 16, 9,Generator, over RS-485, 19-300Vdc, 40-250Vac, 50/60 Hz, Projection,Sensitive Ground Input,
Product Name
Eaton generator relay
Catalog Number
EGR-5000-2A1BA1
UPC
786679153482
Product Length/Depth
8.06 in
Product Height
8.7 in
Product Width
9.72 in
Product Weight
9.259 lb
Warranty
Eaton Selling Policy 25-000, one (1) year from the date of installation of the Product or eighteen (18) months from the date of shipment of the Product, whichever occurs first.
Compliances
Contact Manufacturer
Application
Generator
Type
Generator relay
Product Category
Generator protection relay
Analog inputs
0
Analog outputs
0
Base relay
EGR-5000
Conformal coating
None
Current sensing inputs
2
Digital inputs
16
Digital outputs
9
I/O options
URTD Interface IRIG-B Trip Coil Monitor Sensitive Ground Input
Modbus / DNP3 RTU
over RS-485
Phase current
5A, 1A
Sensing inputs
Power Protection and Metering Current Protection and Metering Differential Protection Voltage Protection and Metering
Zone selective interlocking
1
Number of inputs
16
Number of outputs
9
Power supply range
19-300Vdc, 40-250Vac
Power consumption
40-250 Vac, 19-300 Vdc
Frequency rating
50/60 Hz
Mounting method
Projection
Terminals
Removable
Voltage sensing inputs
1
RS-485 communications with Modbus RTU and DNP3 RTU provide scalable remote monitoring and protection coordination, reducing field visits. The unit includes 16 digital inputs, 9 outputs, and two phase current sensing inputs, enabling comprehensive protection logic, metering signals, and control actions across generator and switchgear ecosystems. In practice, this means faster trip schemes, better fault isolation, and tighter integration with supervisory control systems used in manufacturing and data centers. Power supply range of 19-300 Vdc and 40-250 Vac supports both DC and AC powered protection, while 50/60 Hz operation ensures compatibility with global grids, reducing inventory and simplifying procurement. I/O options URTD Interface, IRIG-B, Trip Coil Monitor, and Sensitive Ground Input offer time synchronization, monitoring, and sensitive ground detection for critical infrastructure reliability. Projection mounting and removable terminals streamline installation and maintenance, with compact dimensions and Weight suitable for space-constrained control cabinets. Zone Selective Interlocking (ZSI) enhances selective protection, minimizing disruption during faults and protecting adjacent equipment. Warranty and service options from Eaton contribute to lower lifecycle costs and predictable support across regions.

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FAQs

The EGR-5000-2A1BA1 supports 16 digital inputs and 9 outputs, phase current sensing inputs, and a broad power range (19-300 Vdc, 40-250 Vac) with 50/60 Hz. It uses projection mounting with removable terminals, making it compatible with standard control cabinets and Eaton’s URTD/IRIG-B options for synchronization. Confirm physical fit, terminal labeling, and communication wiring (RS-485 for Modbus RTU/DNP3 RTU) during installation to ensure seamless integration with your generator and SCADA system.
The relay provides comprehensive protection functions for generator systems, including Power Protection, Metering, Differential Protection, and Voltage and Current Protection. Communication is via RS-485 supporting Modbus RTU and DNP3 RTU, enabling remote monitoring and integration with SCADA. The unit also offers Zone Selective Interlocking (ZSI) to minimize outage impact and 1 input voltage sensing to coordinate protection with the plant’s electrical network.
Yes. Its 16 digital inputs, 9 outputs, and flexible I/O options (URTD Interface, IRIG-B, Trip Coil Monitor, Sensitive Ground Input) support precise coordination and time synchronization essential for data centers and critical infrastructure. RS-485 communications enable remote monitoring and control, helping ensure uptime and rapid fault isolation in these environments.
Compliances on this model are specified by the manufacturer. Typical assessments for generator protection relays include CE marking for European compliance, SIL-rated logic for critical protection schemes, and enclosure protection considerations. Verify exact certifications with Eaton to meet regional regulatory requirements and project specifications.
The device follows Eaton’s Selling Policy 25-000 warranty: one year from installation or eighteen months from shipment, whichever occurs first. Eaton also offers service and spare parts support, which helps reduce maintenance downtime and protects long-term return on investment for protection relays in mission-critical applications.