Eaton EGR-5000-2A1DB1 Generator Relay - 50/60 Hz

Part Number: EGR-5000-2A1DB1
Manufacturer
Eaton
Part number
EGR-5000-2A1DB1

Quick Summary

Eaton EGR-5000-2A1DB1 Generator Relay is a robust generator protection device designed to safeguard power systems and critical loads. This solution helps engineers prevent outages and equipment damage by monitoring diverse protection schemes and fault conditions. Certification details are not listed in the data sheet, but in generator protection, CE marking and SIL safety considerations plus IP-rated enclosures are common—confirm the exact ratings with Eaton for this unit. The relay supports Profibus-DP, TRIP Coil Monitor, and a scalable I/O framework, enabling seamless integration with modern control architectures. For project workstreams, this model provides reliable protection, clear diagnostics, and a path to compliant, maintainable generator control.

Product Information

Extended Description

EGR-5000-2A1DB1 Eaton: Eaton, generator relay, EGR-5000, Generator protection relay, Profibus-DP , 5A, 1A, 40-250 Vac, 19-300 Vdc, 16, 9, Removable, Generator, 19-300Vdc, 40-250Vac, 50/60 Hz, Projection,Sensitive Ground Input,Trip Coil Monitor
Product Name
Eaton generator relay
Catalog Number
EGR-5000-2A1DB1
UPC
786679150337
Product Length/Depth
8.06 in
Product Height
8.7 in
Product Width
9.72 in
Product Weight
9.259 lb
Warranty
Eaton Selling Policy 25-000, one (1) year from the date of installation of the Product or eighteen (18) months from the date of shipment of the Product, whichever occurs first.
Compliances
Contact Manufacturer
Application
Generator
Type
Generator relay
Product Category
Generator protection relay
Analog inputs
0
Analog outputs
0
Base relay
EGR-5000
Conformal coating
Conformal Coated Circuit Boards
Current sensing inputs
2
Digital inputs
16
Digital outputs
9
I/O options
URTD Interface Sensitive Ground Input IRIG-B Trip Coil Monitor
Phase current
5A, 1A
PROFIBUS-DP
over fiber optic ST
Sensing inputs
Voltage Protection and Metering Power Protection and Metering Current Protection and Metering Differential Protection
Zone selective interlocking
1
Number of inputs
16
Number of outputs
9
Power supply range
19-300Vdc, 40-250Vac
Power consumption
40-250 Vac, 19-300 Vdc
Frequency rating
50/60 Hz
Mounting method
Projection
Terminals
Removable
Voltage sensing inputs
1
Feature → Business Impact → Application: 16 digital inputs and 9 digital outputs enable comprehensive protection logic and fast interlock sequencing, reducing unplanned downtime and enabling zone selective interlocking in complex drives. This translates to improved system availability and safer maintenance workflows for large motor and generator installations. Application notes: use in plantwide generator protection schemes with 50/60 Hz power supplies. Feature → Business Impact → Application: Two current sensing inputs provide accurate current protection and metering, supporting differential and overcurrent protection schemes, which lowers the risk of nuisance tripping while preserving protective accuracy for utility-scale gensets. Application notes: ideal for stand-by or prime generator sets in data centers and manufacturing lines. Feature → Business Impact → Application: 19-300Vdc and 40-250Vac power inputs cover diverse control voltages, simplifying installation across mixed electrical environments and reducing wiring errors. Application notes: streamline retrofits and new builds with universal input compatibility. Feature → Business Impact → Application: Removable terminals and projection mounting simplify field wiring and panel installation, decreasing commissioning time and improving maintainability. Application notes: favorable for service-friendly retrofit projects. Feature → Business Impact → Application: Conformal coated circuit boards and rugged enclosure support in harsh environments, delivering higher reliability in industrial settings and reducing maintenance cycles. Application notes: suited to manufacturing floors, outdoors, and humid plants. Feature → Business Impact → Application: Profibus-DP connectivity over fiber optic ST enables robust, noise-immune communication to PLCs and SCADA, improving data integrity and control coordination for generator protection. Application notes: ideal for centralized control rooms and distributed control architectures. Feature → Business Impact → Application: I/O options including URTD Interface, Sensitive Ground Input, IRIG-B, and Trip Coil Monitor provide flexible synchronization, monitoring, and fault tracing, aiding compliance with uptime and test requirements. Application notes: supports precise testing and time-synchronization in mission-critical environments. Feature → Business Impact → Application: 50/60 Hz operation and a broad voltage range ensure compatibility with global power systems, enabling international deployments and multi-site rollouts with reduced engineering effort. Application notes: suitable for multinational facilities and OEMs deploying standardized protection relays. Feature → Business Impact → Application: Zone Selective Interlocking support improves coordination during protection events, minimizing electrical disturbances and improving selectivity. Application notes: reduces arc flash exposure and improves repair times after faults. Feature → Business Impact → Application: Generator protection relay classifies under “Generator protection relay” category, aligning with standard protection architectures and easing procurement through familiar Eaton product families. Application notes: ideal for new builds and upgrades where consistent protection philosophy is required.

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FAQs

The EGR-5000-2A1DB1 is designed to integrate with Eaton and compatible PLC/SCADA setups via Profibus-DP and standard I/O. With 16 digital inputs, 9 outputs, and removable terminals, it supports straightforward panel mounting and wiring, minimizing retrofit costs and commissioning time while preserving a consistent protection philosophy across your generator fleet.
This model combines 50/60 Hz operation, a wide input voltage range (19-300 Vdc, 40-250 Vac), and multiple protection features including zone selective interlocking, differential protection and metering capabilities. Its modular I/O and optional timing interfaces support precise fault localization, fast isolation, and dependable generator start/stop sequencing.
Yes, the EGR-5000-2A1DB1 supports Profibus-DP communication over fiber optic ST, enabling robust, noise-immune data exchange with PLCs and SCADA systems. This reduces miscommunication risks in electrically noisy industrial environments and simplifies integration into centralized control schemes for coordinated protection actions.
Schedule regular software and firmware reviews with Eaton recommendations, inspect removable terminals for secure connections, and verify coil and contact integrity during routine maintenance. The unit features conformal-coated circuit boards for harsh environments, which reduces corrosion-related failures and extends service intervals in demanding facilities.
By improving generator protection, reducing unplanned downtime, and enabling faster fault isolation, the EGR-5000-2A1DB1 lowers outage costs and extends asset life. Its integration with modern control architectures supports standardized maintenance procedures and predictable energy reliability, delivering measurable uptime gains and safer operation across mission-critical applications.