Eaton EGR-5000-2A1EA1 Generator Relay - Profibus-DP RS-485

Part Number: EGR-5000-2A1EA1
Manufacturer
Eaton
Part number
EGR-5000-2A1EA1

Quick Summary

The Eaton generator relay is a protective interface that monitors generator health and coordinates automatic protection for industrial power systems. Users frequently wrestle with nuisance trips, controller-network integration gaps, and miscoordination between protective relays and PLCs. Compliances are listed as Contact Manufacturer in the data, so confirm CE, SIL, or IP ratings with Eaton to meet your site requirements. The device supports Profibus-DP over D-Sub and RS-485, 16 digital inputs, 9 outputs, and dual current sensing ranges, enabling flexible protection schemes. From a business perspective, leveraging this generator protection relay reduces downtime, improves reliability, and simplifies maintenance by consolidating protection, metering, and interlocking functions in a single unit.

Product Information

Extended Description

EGR-5000-2A1EA1 Eaton: Eaton, generator relay, EGR-5000, Generator protection relay, Profibus-DP over D-SUB / RS485, 5A, 1A, 40-250 Vac, 19-300 Vdc, 16, 9,Generator, over D-Sub / RS-485, 19-300Vdc, 40-250Vac, 50/60 Hz, Projection,Sensitive Ground Input
Product Name
Eaton generator relay
Catalog Number
EGR-5000-2A1EA1
UPC
786679150504
Product Length/Depth
8.06 in
Product Height
8.7 in
Product Width
9.72 in
Product Weight
9.259 lb
Warranty
Eaton Selling Policy 25-000, one (1) year from the date of installation of the Product or eighteen (18) months from the date of shipment of the Product, whichever occurs first.
Compliances
Contact Manufacturer
Application
Generator
Type
Generator relay
Product Category
Generator protection relay
Analog inputs
0
Analog outputs
0
Base relay
EGR-5000
Conformal coating
None
Current sensing inputs
2
Digital inputs
16
Digital outputs
9
I/O options
URTD Interface IRIG-B Sensitive Ground Input Trip Coil Monitor
Phase current
5A, 1A
PROFIBUS-DP
over D-Sub / RS-485
Sensing inputs
Differential Protection Voltage Protection and Metering Current Protection and Metering Power Protection and Metering
Zone selective interlocking
1
Number of inputs
16
Number of outputs
9
Power supply range
19-300Vdc, 40-250Vac
Power consumption
40-250 Vac, 19-300 Vdc
Frequency rating
50/60 Hz
Mounting method
Projection
Terminals
Removable
Voltage sensing inputs
1
The digital I/O density enables protected start-stop sequencing and remote signaling with minimal wiring, reducing installation time and wiring errors while improving protection sequencing for large generator sets and cross-coupled loads. This translates into tangible reliability gains and lower total cost of ownership for critical power systems. The 16 digital inputs and 9 outputs support complex logic and interlocks, allowing fast, deterministic responses to faults and easier PLC integration in consolidated control architectures. In practice, this means faster fault isolation during outages and clearer visibility for operators in data centers, manufacturing floors, and utilities, with fewer false trips and better coordination with other protection devices. Current sensing inputs provide precise protection and metering, enabling accurate fault detection without unnecessary interruptions, which lowers maintenance costs and extends equipment life. The Profibus-DP over D-Sub and RS-485 interface simplifies integration with existing control networks, reducing engineering time and enabling remote monitoring and diagnostics across multi-site installations. This compatibility is particularly advantageous for plants migrating to digital protection schemes while preserving legacy communication protocols. The device’s wide power supply range and flexible mounting (Projection) support seamless installation across diverse environments, minimizing downtime during upgrades and expansions. In addition, zone selective interlocking and multi-parameter protection capabilities reduce cascading trips, improving system stability and uptime in mission-critical applications such as data centers and process plants.

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FAQs

Install the EGR-5000-2A1EA1 by mounting it in projection as specified, connect the 16 digital inputs and 9 outputs to your control circuits, and wire the power supply across 19-300Vdc or 40-250Vac. Use the PROFIBUS-DP over D-Sub or RS-485 for PLC communication. Ensure neutral grounding and surge protection are in place to prevent nuisance trips and to maintain signal integrity across long cable runs.
The relay offers differential protection, voltage protection and metering, current protection and metering, and power protection and metering. It uses two current sensing inputs and supports zone selective interlocking (ZSIL) with 1 interlock. With 16 digital inputs and 9 outputs, you can implement complex protection schemes and precise fault isolation tailored to standby or prime power applications.
Yes. The EGR-5000-2A1EA1 supports Profibus-DP over D-Sub and RS-485, enabling direct integration with most PLCs and SCADA systems. This reduces the need for protocol translation, shortens commissioning times, and improves data visibility for protection status, metering, and interlock conditions across distributed generator installations.
The dataset lists compliances as Contact Manufacturer, so exact certifications such as CE, SIL, or IP ratings are not specified here. To meet regulatory or site-specific requirements, contact Eaton or your distributor to obtain the current certificate documentation and validation that matches your installation environment and audit needs.
By consolidating protection, metering, and interlocking into a single unit, the EGR-5000-2A1EA1 reduces wiring complexity, shortening commissioning time and lowering maintenance visits. Zone selective interlocking minimizes cascading trips, improving uptime for critical loads. Operators gain clearer fault visibility and faster diagnostics, translating to reduced downtime and lower total cost of ownership for generator fleets.