Eaton EGR-5000-2A1GA0 Generator Relay - Generator protection relay

Part Number: EGR-5000-2A1GA0
Manufacturer
Eaton
Part number
EGR-5000-2A1GA0

Quick Summary

Eaton generator relay EGR-5000-2A1GA0 delivers robust protection and monitoring for engine-driven power systems. Engineers often struggle with coordinating protection across multiple voltages and control networks, so this device simplifies integration through Modbus RTU or DNP3 RTU over RS-485. Certification details vary by region; confirm with Eaton for CE marking, SIL options, and IP ratings applicable to your installation. Its 16 digital inputs and 9 outputs enable flexible protection schemes, while its wide power-supply range and removable terminals speed installation and maintenance across diverse environments.

Product Information

Extended Description

EGR-5000-2A1GA0 Eaton: Eaton, generator relay, EGR-5000, Generator protection relay, Modbus RTU or DNP3 RTU over D-SUB / RS485, 5A, 1A, 40-250 Vac, 19-300 Vdc, 16, 9,Generator, D-Sub / RS-485, 19-300Vdc, 40-250Vac, 50/60 Hz Sensitive Ground Input,
Product Name
Eaton generator relay
Catalog Number
EGR-5000-2A1GA0
UPC
786679150993
Product Length/Depth
8.06 in
Product Height
8.7 in
Product Width
9.72 in
Product Weight
9.259 lb
Warranty
Eaton Selling Policy 25-000, one (1) year from the date of installation of the Product or eighteen (18) months from the date of shipment of the Product, whichever occurs first.
Compliances
Contact Manufacturer
Application
Generator
Type
Generator relay
Product Category
Generator protection relay
Analog inputs
0
Analog outputs
0
Base relay
EGR-5000
Conformal coating
None
Current sensing inputs
2
Digital inputs
16
Digital outputs
9
I/O options
Trip Coil Monitor IRIG-B Sensitive Ground Input URTD Interface
Modbus / DNP3 RTU
D-Sub / RS-485
Phase current
5A, 1A
Sensing inputs
Voltage Protection and Metering Power Protection and Metering Current Protection and Metering Differential Protection
Zone selective interlocking
1
Number of inputs
16
Number of outputs
9
Power supply range
19-300Vdc, 40-250Vac
Power consumption
40-250 Vac, 19-300 Vdc
Frequency rating
50/60 Hz
Mounting method
Semi-flush
Terminals
Removable
Voltage sensing inputs
1
Feature → Business Impact → Application: The EGR-5000-2A1GA0 offers 16 digital inputs and 9 outputs plus 2 current sensing inputs, enabling sophisticated protection logic without needing additional I/O modules, reducing wiring complexity and panel space in industrial gensets. This translates to faster commissioning and tighter protection coordination for standby and prime power applications. Feature → Business Impact → Application: Modbus RTU or DNP3 RTU over RS-485 provides seamless SCADA integration, enabling remote monitoring, diagnostics, and control from centralized systems, which lowers site visits and improves uptime for data centers and critical facilities. Feature → Business Impact → Application: A wide power supply range (19-300 Vdc, 40-250 Vac) and 50/60 Hz operation support global deployments, reducing part numbers and stocking diversity while ensuring consistent protection across regional grids. Feature → Business Impact → Application: Zone selective interlocking and 1 input/ 16 input configurations improve selectivity and fault isolation, delivering faster restoration and reduced collateral damage in complex switchgear configurations. Feature → Business Impact → Application: Removable terminals and semi-flush mounting simplify installation and future maintenance, helping contractors meet tight project timelines and minimize field wiring errors. Feature → Business Impact → Application: I/O options such as Trip Coil Monitor, IRIG-B, Sensitive Ground Input, and URTD Interface extend compatibility with protective schemes and time synchronization requirements in large-scale power systems.

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FAQs

The EGR-5000-2A1GA0 is designed for semi-flush mounting with removable terminals, simplifying field wiring and panel layout. With 16 digital inputs and 9 outputs, you can consolidate protection logic in one device, reducing external I/O modules and wiring errors. Follow the manufacturer’s installation guide for terminal torque specs and wiring schemes to ensure reliable performance.
Key specs include a power supply range of 19–300 VDC and 40–250 VAC, 50/60 Hz operation, 16 digital inputs, 9 digital outputs, and 2 current sensing inputs. It supports Modbus RTU or DNP3 RTU over RS-485 for remote monitoring and control, enabling integration with existing SCADA or protection schemes.
Yes. The EGR-5000-2A1GA0 provides Modbus RTU or DNP3 RTU communications over RS-485 via a D-Sub interface, enabling secure, real-time data exchange with SCADA/HMI systems. This simplifies remote monitoring, fault reporting, and coordinated protection across multiple generator sets in data centers, manufacturing plants, and utilities.
Warranty terms align with Eaton’s policy: one year from installation or eighteen months from shipment, whichever comes first. For service, consult Eaton support or authorized partners to obtain recommended spare parts, software updates, and calibration procedures to maintain protection accuracy.
Applications include standby and prime power generators in data centers, hospitals, and manufacturing facilities. The relay’s extensive I/O, RS-485 communications, and zone selective interlocking support precise protection coordination, fast fault isolation, and seamless integration with centralized monitoring systems, reducing downtime and maintenance costs.