Eaton EGR-5000-2A1HB0 Generator Relay - 50/60 Hz
Part Number: EGR-5000-2A1HB0
Quick Summary
The Eaton generator relay EGR-5000-2A1HB0 protects generator sets in industrial power systems, delivering reliable protection and remote monitoring. Engineers often struggle with protection miscoordination and lengthy commissioning; this relay simplifies setup with rich I/O, protocol support, and robust hardware. While exact compliance should be confirmed with Eaton, generator protection relays commonly pursue CE marking and SIL qualifications to meet safety and interoperability standards. This device also supports a wide range of communication options, including 61850, Mbus TCP, and DNP3 TCP/UDP over Ethernet RJ45, enabling seamless integration with modern SCADA and EMS systems. In practice, its combination of protection, monitoring, and scalable I/O translates to reduced downtime and clearer, data-driven maintenance or upgrade cycles.
Product Information
Extended Description
EGR-5000-2A1HB0 Eaton: Eaton, generator relay, EGR-5000, Generator protection relay, 61850 or Mbus TCP or DNP3 TCP/UDP over Enet RJ45, 5A, 1A, 40-250 Vac, 19-300 Vdc, 16, 9,Generator, over Ethernet RJ-45,19-300Vdc, 40-250Vac, 50/60 Hz , Sensitive Ground Input,
Product Name
Eaton generator relay
Catalog Number
EGR-5000-2A1HB0
UPC
786679147788
Product Length/Depth
8.06 in
Product Height
8.7 in
Product Width
9.72 in
Product Weight
9.259 lb
Warranty
Eaton Selling Policy 25-000, one (1) year from the date of installation of the Product or eighteen (18) months from the date of shipment of the Product, whichever occurs first.
Compliances
Contact Manufacturer
Application
Generator
Type
Generator relay
Product Category
Generator protection relay
Analog inputs
0
Analog outputs
0
Base relay
EGR-5000
Conformal coating
Conformal Coated Circuit Boards
Current sensing inputs
2
Digital inputs
16
Digital outputs
9
I/O options
IRIG-B Sensitive Ground Input URTD Interface Trip Coil Monitor
Phase current
5A, 1A
Sensing inputs
Voltage Protection and Metering Current Protection and Metering Power Protection and Metering Differential Protection
Zone selective interlocking
1
Number of inputs
16
Number of outputs
9
Power supply range
19-300Vdc, 40-250Vac
Power consumption
40-250 Vac, 19-300 Vdc
Frequency rating
50/60 Hz
Mounting method
Semi-flush
Terminals
Removable
Voltage sensing inputs
1
Feature to benefit mapping with application context follows: 1) 16 digital inputs and 9 digital outputs paired with 2 current sensing inputs enable comprehensive status monitoring and control, reducing false trips and enabling precise engine protection in generator protection relay networks. This supports 50/60 Hz operation and a wide power supply window of 19-300 Vdc or 40-250 Vac, ensuring reliable operation across diverse plant environments and loads; application: multi-plant genset protection and centralized control. 2) Flexible communication options—61850, Mbus TCP, DNP3 TCP/UDP over Enet RJ45—facilitate interoperable integration with modern SCADA, EMS, and remote diagnostics, cutting integration time and improving fault visibility; application: critical infrastructure, data-driven maintenance. 3) 16 inputs and 9 outputs, along with I/O options like IRIG-B and Sensitive Ground Input, allow precise protection schemes, faster fault isolation, and Zone Selective Interlocking, which lowers outage duration in complex switchgear arrangements; application: utility-scale and industrial protection schemes. 4) Conformal coated circuit boards and rugged mechanical design support reliability in harsh environments, reducing field failures and service calls; application: outdoor substations and equipment rooms with exposure to dust, humidity, or corrosive atmospheres. 5) Semi-flush mounting and removable terminals simplify installation, retrofits, and future upgrades, decreasing commissioning time and enabling cleaner panel layouts; application: retrofit projects and new builds alike. 6) Warranty and service policies provide confidence in lifecycle costs and spare-part availability, supporting long-term ownership and ROI considerations for generator protection relay deployments.
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FAQs
The EGR-5000-2A1HB0 supports a wide power range including 40-250 Vac and 19-300 Vdc, enabling compatibility with many 480V generator systems when converted to the appropriate control interface. Verify input configurations and terminal wiring during retrofit to ensure seamless integration with existing protection schemes.
Key specs include 16 digital inputs, 9 digital outputs, and 2 current sensing inputs, with a power supply range of 19-300 Vdc or 40-250 Vac and a 50/60 Hz frequency rating. The unit also supports 5A/1A phase current options and multiple I/O options such as IRIG-B and Sensitive Ground Input for advanced protection schemes.
Yes. It is designed as a generator protection relay with features like multiple protection and metering paths, zone selective interlocking, and Ethernet-based communication. Its extensive digital and analog I/O, together with protocol support (61850, Mbus TCP, DNP3), makes it well suited for generator protection in industrial and utility environments.
Compliances are listed as 'Contact Manufacturer' in the data, so confirmation should be obtained from Eaton for CE, SIL, or other certifications specific to your region and application. In practice, similar Eaton relays pursue CE marking and SIL qualifications to meet industrial standards.
Warranty is Eaton Selling Policy 25-000, offering one year from installation or eighteen months from shipment, whichever occurs first. This, combined with a robust build and available spare parts, supports predictable maintenance planning and total cost of ownership for generator protection deployments.