Eaton EGR-5000-2A1HB1 Generator protection relay - 50/60Hz

Part Number: EGR-5000-2A1HB1
Manufacturer
Eaton
Part number
EGR-5000-2A1HB1

Quick Summary

Eaton generator relay protects generators by monitoring faults and transfers in industrial power systems. Too many protection schemes miss timely trips, risking equipment damage and costly outages. While formal certifications are not listed in this data, verify CE safety compliance, SIL-rated protection philosophy, and appropriate IP enclosure ratings with Eaton to ensure site-specific requirements are met. This device also supports IEC 61850, M-Bus TCP, and DNP3 TCP/UDP over Ethernet, enabling modern substation integration. For buyers, the value lies in 16 digital inputs, 9 outputs, and rugged construction that streamline installation, improve reliability, and reduce total cost of ownership across generator applications.

Product Information

Extended Description

EGR-5000-2A1HB1 Eaton: Eaton, generator relay, EGR-5000, Generator protection relay, 61850 or Mbus TCP or DNP3 TCP/UDP over Enet RJ45, 5A, 1A, 40-250 Vac, 19-300 Vdc, 16, 9,Generator, over Ethernet RJ-45,19-300Vdc, 50/60 Hz, Projection,Sensitive Ground Input
Product Name
Eaton generator relay
Catalog Number
EGR-5000-2A1HB1
UPC
786679147795
Product Length/Depth
8.06 in
Product Height
8.7 in
Product Width
9.72 in
Product Weight
9.259 lb
Warranty
Eaton Selling Policy 25-000, one (1) year from the date of installation of the Product or eighteen (18) months from the date of shipment of the Product, whichever occurs first.
Compliances
Contact Manufacturer
Application
Generator
Type
Generator relay
Product Category
Generator protection relay
Analog inputs
0
Analog outputs
0
Base relay
EGR-5000
Conformal coating
Conformal Coated Circuit Boards
Current sensing inputs
2
Digital inputs
16
Digital outputs
9
I/O options
URTD Interface IRIG-B Sensitive Ground Input Trip Coil Monitor
Phase current
5A, 1A
Sensing inputs
Voltage Protection and Metering Differential Protection Power Protection and Metering Current Protection and Metering
Zone selective interlocking
1
Number of inputs
16
Number of outputs
9
Power supply range
19-300Vdc, 40-250Vac
Power consumption
40-250 Vac, 19-300 Vdc
Frequency rating
50/60 Hz
Mounting method
Projection
Terminals
Removable
Voltage sensing inputs
1
Feature → Business Impact → Application: 16 digital inputs and 9 digital outputs provide flexible logic and control for complex protection schemes, enabling precise generator sequencing and plant-wide interlocks, reducing nuisance trips and unplanned outages in medium- to large-scale facilities. Application: generator protection for industrial plants and data centers. Feature → Business Impact → Application: 2 current sensing inputs and selectable phase currents of 5A or 1A support accurate protection beyond basic undervoltage or overcurrent conditions, improving protection selectivity and fault localization. Application: high-reliability generation units with variable load profiles. Feature → Business Impact → Application: power supply range of 19-300VDC and 40-250VAC enables operation from diverse plant electrical systems, simplifying retrofits and new builds. Application: mixed-voltage environments with single protection module. Feature → Business Impact → Application: 61850, M-Bus TCP, and DNP3 TCP/UDP over Enet RJ45 enable seamless integration with modern protection schemes and remote monitoring, reducing engineering time and improving visibility. Application: substation-wide protection and remote diagnostics. Feature → Business Impact → Application: I/O options including URTD Interface, IRIG-B, Sensitive Ground Input, and Trip Coil Monitor enhance bonding, time synchronization, and monitoring, delivering accurate trips and safer operations. Application: synchronized protection in critical generator configurations. Feature → Business Impact → Application: Conformal coating and projection mounting simplify installation in harsh environments and reduce field failure rates; terminals are removable for easier wiring. Application: rugged, field-ready installations in outdoor or dirty environments.

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FAQs

The EGR-5000-2A1HB1 uses projection mounting and features removable terminals, simplifying installation in control cabinets or on panels. With 16 digital inputs and 9 outputs, plan wiring to accommodate zone interlocking and IG/IGC protection schemes. Ensure power supply within 19-300VDC or 40-250VAC and allow for IRIG-B and URTD interface cabling where needed.
Yes. The unit supports 61850, M-Bus TCP, and DNP3 TCP/UDP over Ethernet, enabling modern, interoperable protection and monitoring architectures. When integrating with a substation or plant-wide protection system, verify network addressing, time synchronization, and cybersecurity settings to ensure reliable remote monitoring and fast, coordinated tripping.
The device provides 16 digital inputs and 9 digital outputs, plus 2 current sensing inputs with phase currents selectable at 5A or 1A. It supports voltage sensing inputs and differential, power, and current protection metering, enabling nuanced protection schemes. This combination supports zone-selective interlocking and precise fault localization in generator protection scenarios.
The relay supports a wide power input range of 19-300V DC and 40-250V AC, with a 50/60 Hz frequency rating, making it adaptable to diverse plant electrical systems. It uses conformal-coated circuit boards for reliability in harsh environments and offers projection mounting and removable terminals to ease field installation and field service.
Eaton lists a warranty under Selling Policy 25-000, offering one year from installation or 18 months from shipment, whichever occurs first. For after-sales support, consult Eaton's documentation and partner channels for spare parts, field service guidance, and updated specifications that align with evolving protection standards.