Eaton EGR-5000-2B0BA0 Generator Relay - Modbus RTU RS485

Part Number: EGR-5000-2B0BA0
Manufacturer
Eaton
Part number
EGR-5000-2B0BA0

Quick Summary

Eaton generator relay is a robust protection device that guards generators in industrial plants and standby power systems. Operators contend with coordinating protection signals across distributed assets and avoiding unnecessary trips during transient faults. Key regional considerations include CE, SIL, and IP-related approvals, which influence installation scope and compliance planning. This model supports Modbus RTU over RS485, two analog inputs and two analog outputs, eight digital inputs, and nine outputs to streamline integration. With this, installation is straightforward in control panels and generator rooms, helping reduce downtime and maintenance costs. Its protection algorithms cover differential, power, current and voltage metering, delivering fast fault detection and enhanced reliability.

Product Information

Extended Description

EGR-5000-2B0BA0 Eaton: Eaton, generator relay, EGR-5000, Generator protection relay, Modbus RTU or DNP3 RTU over RS485, 5A, 1A, 40-250 Vac, 19-300 Vdc, 8, 9, Removable, Generator, over RS-485, 19-300Vdc, 40-250Vac, 50/60 Hz ,Trip Coil Monitor,
Product Name
Eaton generator relay
Catalog Number
EGR-5000-2B0BA0
UPC
786679148723
Product Length/Depth
8.06 in
Product Height
8.7 in
Product Width
9.72 in
Product Weight
9.259 lb
Warranty
Eaton Selling Policy 25-000, one (1) year from the date of installation of the Product or eighteen (18) months from the date of shipment of the Product, whichever occurs first.
Compliances
Contact Manufacturer
Application
Generator
Type
Generator relay
Product Category
Generator protection relay
Analog inputs
2
Analog outputs
2
Base relay
EGR-5000
Conformal coating
None
Current sensing inputs
2
Digital inputs
8
Digital outputs
9
I/O options
URTD Interface IRIG-B Trip Coil Monitor
Modbus / DNP3 RTU
over RS-485
Phase current
5A, 1A
Sensing inputs
Differential Protection Power Protection and Metering Current Protection and Metering Voltage Protection and Metering
Zone selective interlocking
1
Number of inputs
8
Number of outputs
9
Power supply range
19-300Vdc, 40-250Vac
Power consumption
40-250 Vac, 19-300 Vdc
Frequency rating
50/60 Hz
Mounting method
Semi-flush
Terminals
Removable
Voltage sensing inputs
1
Feature: Modbus RTU RS485 communication. Business impact: Enables unified plant-wide control, reduces integration risk, and supports real-time protection data exchange. Application: Ideal for generator protection in multi-generator arrays and remote sites with centralized monitoring needs. Feature: Flexible I/O with 8 digital inputs, 9 outputs, and 2 analog inputs/outputs. Business impact: Streamlines signal mapping, minimizes external modules, and saves cabinet space. Application: Local protection logic and metering in generator switchgear and controller enclosures. Feature: Wide power supply range and mechanical design. Business impact: 19-300 Vdc or 40-250 Vac input power plus semi-flush mounting and removable terminals simplify wiring and future upgrades. Application: Quick retrofits in legacy systems and new installations. Feature: Comprehensive protection and metering. Business impact: Differential, power, current, and voltage protection and metering provide broad fault coverage and accurate measurements, reducing downtime. Application: Protection during startup, load changes, and grid disturbances in industrial plants. Feature: I/O options and monitoring interfaces. Business impact: URTD interface, IRIG-B time synchronization, and Trip Coil Monitor enable advanced interlocking and precise trip control. Application: Critical protection orchestration in high-reliability environments like data centers and manufacturing lines. Feature: Installation compatibility and modularity. Business impact: Removable terminals and semi-flush mounting speed wiring changes and upgrades, ensuring smoother integration with the EGR-5000 base and standard enclosures. Application: Clean, fast field service in diverse industrial settings.

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FAQs

The EGR-5000-2B0BA0 uses Modbus RTU over RS485, enabling direct communication with most PLCs and SCADA systems. Plan RS485 wiring with removable terminals for a clean panel layout, map digital and analog I/O to the control logic, and configure zone selective interlocking for selective trips. This minimizes wiring complexity and reduces commissioning time.
Key specs include power supply range 19-300 Vdc or 40-250 Vac, frequency rating 50/60 Hz, 8 digital inputs, 9 outputs, 2 analog inputs and 2 analog outputs, plus Modbus RTU over RS485 for remote monitoring and control. Ensure your generator and cabinet wiring align with these ranges and that communication networks support RS485 topology.
Yes. With differential, power, current, and voltage protection and metering, plus zone selective interlocking, the EGR-5000-2B0BA0 provides broad fault coverage and fast isolation. Its removable terminals and semi-flush mounting simplify installation in typical switchgear and generator rooms found in manufacturing and processing facilities.
Compliance details are region-specific; the data indicates manufacturer-based compliance. When evaluating, confirm regional approvals such as CE or SIL requirements with Eaton or your local distributor, and consider IP enclosure ratings for your environment. Verify documentation and test reports during procurement to ensure alignment with site safety and reliability standards.
ROI benefits come from reduced downtime due to faster fault detection, fewer mis-trips thanks to precise protection logic, and simplified wiring reducing installation costs. With removable terminals and durable design, maintenance intervals are predictable, and field upgrades can be performed quickly, minimizing labor costs during life-cycle maintenance.