Eaton EGR-5000-2B1IB0 Generator Relay - 50/60 Hz

Part Number: EGR-5000-2B1IB0
Manufacturer
Eaton
Part number
EGR-5000-2B1IB0

Quick Summary

Eaton generator relay protects industrial generators by monitoring voltage, current, and protection logic for reliable start-up and shut-down. Engineers often struggle with integrating protection schemes across diverse generator sets, raising the risk of miscoordination and unnecessary trips. Compliances are to be confirmed with the manufacturer; explicit standards like CE, SIL, or IP ratings are not listed in the data—check Eaton documentation for certification details. With 8 digital inputs, 9 outputs, RS-485 Modbus, and Ethernet options, this relay delivers scalable protection and remote monitoring for improved fleet reliability and maintenance efficiency.

Product Information

Extended Description

EGR-5000-2B1IB0 Eaton: Eaton, generator relay, EGR-5000, Generator protection relay,5A, 1A, 40-250 Vac, 19-300 Vdc, 8, 9, Removable, Generator, over RS-485, over Ethernet RJ-45,19-300Vdc, 40-250Vac, 50/60 Hz Sensitive Ground Input,Trip Coil Monitor
Product Name
Eaton generator relay
Catalog Number
EGR-5000-2B1IB0
UPC
786679148754
Product Length/Depth
8.06 in
Product Height
8.7 in
Product Width
9.72 in
Product Weight
9.259 lb
Warranty
Eaton Selling Policy 25-000, one (1) year from the date of installation of the Product or eighteen (18) months from the date of shipment of the Product, whichever occurs first.
Compliances
Contact Manufacturer
Application
Generator
Type
Generator relay
Product Category
Generator protection relay
Analog inputs
2
Analog outputs
2
Base relay
EGR-5000
Conformal coating
Conformal Coated Circuit Boards
Current sensing inputs
2
Digital inputs
8
Digital outputs
9
I/O options
Trip Coil Monitor Sensitive Ground Input IRIG-B URTD Interface
Modbus / DNP3 RTU
over RS-485
Phase current
5A, 1A
Sensing inputs
Power Protection and Metering Voltage Protection and Metering Current Protection and Metering Differential Protection
Zone selective interlocking
1
Number of inputs
8
Number of outputs
9
Power supply range
19-300Vdc, 40-250Vac
Power consumption
40-250 Vac, 19-300 Vdc
Frequency rating
50/60 Hz
Mounting method
Semi-flush
Terminals
Removable
Voltage sensing inputs
1
Feature: 8 digital inputs, 9 outputs, 2 analog inputs, 2 analog outputs → Business Impact: Enables comprehensive generator protection and local control with minimal external devices, reducing wiring complexity and potential fault points. Application: Ideal for large generator installations requiring integrated metering and protection logic. Feature: Wide power-supply range 19-300 Vdc / 40-250 Vac and 50/60 Hz compatibility → Business Impact: Flexible installation across mixed voltage gensets and AC/DC environments, lowering integration costs and stock diversity. Application: Suitable for diverse plant power architectures. Feature: Communications via Modbus over RS-485 and Ethernet RJ-45 → Business Impact: Enables seamless SCADA integration, remote monitoring, and faster fault diagnosis, improving uptime and operator situational awareness. Application: Critical power systems and data centers. Feature: I/O options including Trip Coil Monitor, Sensitive Ground Input, IRIG-B URTD Interface → Business Impact: Enhanced protection coordination and precise time synchronization for reliable trip decisions and event logging. Application: Industrial protection schemes requiring accurate timing and monitoring. Feature: Conformal coated circuit boards, removable terminals, and compact footprint → Business Impact: Higher reliability in harsh environments, easier maintenance, and quicker field upgrades. Application: Environments with humidity, dust, or temperature variation. Feature: Phase current 5A/1A and 2 analog inputs plus 2 analog outputs → Business Impact: Accurate current sensing and flexible analog interfacing improve protection accuracy and metering capabilities. Application: Generator protection and metering in manufacturing facilities.

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FAQs

The EGR-5000-2B1IB0 is designed for generator protection with flexible power supply options (19-300 Vdc and 40-250 Vac) and 50/60 Hz operation. It features 8 digital inputs, 9 outputs, and removable terminals, simplifying wiring when retrofitting or integrating with existing plant controllers. In practice, this reduces installation time and minimizes the risk of wiring errors while ensuring smooth interfacing with SCADA via RS-485 Modbus and Ethernet.
Key specs include 50/60 Hz compatibility, dual analog inputs and outputs, 8 digital inputs and 9 digital outputs, and two current sensing inputs with phase currents rated at 5A and 1A. It supports Modbus over RS-485 and Ethernet, and offers IRIG-B URTD interfaces for precise timing. These features deliver accurate protection, reliable metering, and compatible remote monitoring for mission-critical environments.
Certification details are not listed in the provided data; Eaton indicates compliances on request. For regulated facilities, consult Eaton’s official documentation or contact the manufacturer to confirm CE, SIL, IP ratings, and any sector-specific certifications relevant to your application. This ensures your installation meets all applicable safety and reliability requirements.
The Trip Coil Monitor verifies the integrity of protective tripping circuits, reducing false trips and ensuring fast, reliable disconnection when faults occur. The Sensitive Ground Input enhances fault detection sensitivity for ground-related events. Together, they improve protection coordination, accelerate fault isolation, and help maintain system stability in generator protection schemes.
By consolidating protection, metering, and remote communication into a single relay, maintenance complexity is reduced and diagnostics become more centralized through RS-485 and Ethernet interfaces. Faster fault isolation minimizes downtime, while integrated timing (IRIG-B URTD) improves event logging accuracy. Overall, you can expect lower maintenance costs and higher system availability in mission-critical applications.