Eaton EMR-4000-2A0EA1 Motor Relay - Profibus-DP/RS-485

Part Number: EMR-4000-2A0EA1
Manufacturer
Eaton
Part number
EMR-4000-2A0EA1

Quick Summary

Eaton EMR-4000-2A0EA1 motor relay is a robust protection and control device for industrial motors and drives. This solution addresses panel wiring complexity and integration delays by combining protection, metering, and communication in a single unit. While formal certifications aren’t listed in the data, typical industrial deployments look for CE, IP, and SIL considerations; verify with the manufacturer for your exact region. The module supports Profibus-DP over RS-485 and IRIG-B timing interfaces, enabling seamless integration into existing automation architectures. For value, it couples reliable motor protection with networked visibility, reducing downtime and improving maintenance planning while aligning with common procurement standards and lifecycle costs.

Product Information

Extended Description

EMR-4000-2A0EA1 Eaton: Eaton, EMR-4000-2, current and voltage motor relay, 8I, 5O, 4AO, ZSI, IRIG-B, 5/1A PH and GND, Profibus-DP over D-SUB / RS485, No conf. coat, Projection mount
Product Name
Eaton motor relay
Catalog Number
EMR-4000-2A0EA1
UPC
786679147573
Product Length/Depth
8.06 in
Product Height
8.7 in
Product Width
9.72 in
Product Weight
9.259 lb
Warranty
Eaton Selling Policy 25-000, one (1) year from the date of installation of the Product or eighteen (18) months from the date of shipment of the Product, whichever occurs first.
Compliances
Contact Manufacturer
Application
Motor
Type
Motor relay
Analog inputs
0
Phase current
5A, 1A
Analog outputs
4
Digital inputs
8
Digital outputs
5
I/O options
IRIG-B URTD Interface
PROFIBUS-DP
over D-Sub / RS-485
Sensing inputs
Current Protection and Metering Power Protection and Metering Voltage Protection and Metering
Zone selective interlocking
1
Feature → Business Impact → Application: Integrated motor protection with current and voltage metering reduces mis-trips and enables precise diagnostics, lowering costly motor outages and simplifying compliance reporting in automation panels. This translates to measurable efficiency gains and improved asset uptime in manufacturing lines and process control, especially where 5A/1A phase current sensing and multiple I/O channels are required. Feature → Business Impact → Application: Eight digital inputs, five digital outputs, and four analog outputs provide rich I/O for conditional control and remote signaling, enabling faster commissioning and easier retrofit in existing drives. This supports scalable automation architectures for packaging, water treatment, and material handling where I/O density matters. Feature → Business Impact → Application: I/O options including IRIG-B timing interface and PROFIBUS-DP over RS-485 allow straightforward network integration and time-synchronized protection schemes, reducing wiring complexity and improving data integrity across distributed motor assemblies. Feature → Business Impact → Application: Zone selective interlocking simplifies protection coordination by enabling selective tripping, which minimizes process disturbance and reduces downtime during faults, a critical advantage in heavy industry and energy-intensive applications. Feature → Business Impact → Application: Sensing inputs cover current protection, voltage protection, and metering, enabling accurate protection strategies and better energy management for large motor installations, substantiating a strong ROI through reduced energy waste and narrowed fault analysis time.

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FAQs

To install EMR-4000-2A0EA1 in an existing Eaton E-Series ecosystem, verify mounting compatibility, confirm Profibus-DP/RS-485 wiring, and map digital/analog I/O to your control logic. The device supports a projection mount and provides eight digital inputs, five digital outputs, and four analog outputs, enabling straightforward wiring schematics and reduced panel crowding.
Key specs include phase current options of 5A and 1A, eight digital inputs, five digital outputs, four analog outputs, and support for IRIG-B timing and Profibus-DP via RS-485. These figures inform protection setpoints, metering accuracy, and network integration, ensuring the relay aligns with motor current profiles and control system requirements.
Yes, the EMR-4000-2A0EA1 features zone selective interlocking (ZSI) to coordinate tripping across multiple motors. This reduces unnecessary outages, improving process continuity in heavy machinery, cement plants, and other energy-intensive operations where selective fault isolation matters.
The provided data lists ‘Compliances: Contact Manufacturer,’ so confirm specific certifications with Eaton for your region (for example CE or IP ratings). In practice, industrial motor relays in this class typically support standard industry standards; verify exact certifications and installation guidelines with Eaton prior to procurement.
ROI stems from reduced wiring complexity, consolidated protection and metering, and improved uptime due to fewer mis-trips. With eight digital inputs, four analog outputs, and networked PROFIBUS-DP/IRIG-B capabilities, maintenance planning improves, data visibility increases, and downtime-associated costs decrease, delivering faster fault diagnosis and streamlined commissioning.