Eaton EMR-4000-2A1IA1 Motor Relay - RS-485 & Ethernet

Part Number: EMR-4000-2A1IA1
Manufacturer
Eaton
Part number
EMR-4000-2A1IA1

Quick Summary

Eaton EMR-4000-2A1IA1 motor relay is designed to deliver integrated protection, metering, and control for industrial motors in harsh environments. This module helps engineers reduce downtime by enabling proactive monitoring and remote diagnostics, addressing common challenges in motor control panels and automation racks. With support for RS-485 Modbus/DNP3 RTU and Ethernet TCP, it fits seamlessly into modern SCADA and OPC UA ecosystems. While the product offers wide voltage ranges and robust sensing inputs, exact compliance certifications should be confirmed with the manufacturer. For systems requiring precise current, voltage, and power protection and metering, this device provides a reliable, scalable solution that complements existing Eaton E-Series relays and motor-control architectures.

Product Information

Extended Description

EMR-4000-2A1IA1 Eaton: Eaton, motor relay, 5A, 1A, Motor, over RS-485, over Ethernet RJ-45, 19-300Vdc, 40-250Vac, Voltage Protection and Metering,Current Protection and Metering,Power Protection and Metering, Sensitive Ground Input,
Product Name
Eaton motor relay
Catalog Number
EMR-4000-2A1IA1
UPC
786679146910
Product Length/Depth
8.06 in
Product Height
8.7 in
Product Width
9.72 in
Product Weight
9.259 lb
Warranty
Eaton Selling Policy 25-000, one (1) year from the date of installation of the Product or eighteen (18) months from the date of shipment of the Product, whichever occurs first.
Compliances
Contact Manufacturer
Application
Motor
Type
Motor relay
Analog inputs
0
Phase current
5A, 1A
Analog outputs
4
Digital inputs
8
Digital outputs
5
I/O options
IRIG-B Sensitive Ground Input URTD Interface
Modbus / DNP3 RTU
over RS-485
Modbus / DNP3 TCP
over Ethernet RJ-45
Sensing inputs
Current Protection and Metering Voltage Protection and Metering Power Protection and Metering
Zone selective interlocking
1
Feature → Business Impact → Application: Wide voltage range 19–300 VDC and 40–250 VAC enables single-stock simplicity across diverse motor loads and environments, reducing inventory while preserving protection integrity. This translates to lower BOM complexity and faster commissioning in process automation and packaging lines. Feature → 8 digital inputs and 5 digital outputs, plus 4 analog outputs, support complex logic and interlocking schemes without external add-ons, delivering tighter control of motor start/stop sequences and reduced external I/O wiring costs. Application: Industrial motor control panels and PLC-backed automation systems benefit from a compact, integrated I/O footprint. Feature → RS-485 Modbus/DNP3 RTU and Ethernet TCP communications provide flexible remote monitoring and control, enabling diagnostics, trend analysis, and predictive maintenance, cutting field service visits and improving uptime. Application: Data centers, beverage/food processing, and water/wastewater facilities rely on reliable remote data exchange and centralized supervision. Feature → Sensing inputs include Current Protection and Metering, Voltage Protection and Metering, and Power Protection and Metering, delivering comprehensive electrical protection and energy analytics that support compliance and cost optimization. Application: Energy management and safety-critical motor applications where metering accuracy informs budget and efficiency initiatives. Feature → Zone selective interlocking (ZSI) and IRIG-B Sensitive Ground Input URTD Interface enhance protection coordination and time synchronization, reducing miscoordination events and improving fault isolation. Application: Critical manufacturing lines and high-availability motors where fast fault isolation minimizes production losses. Feature → Motor relay delivery keeps the focus on motor health rather than peripheral hardware, simplifying installation and future upgrades within Eaton’s E-Series ecosystem. Application: OEMs and end-users upgrading legacy systems or expanding motor fleets. Feature → 1-year warranty under Eaton policy provides assurance against early-life failures, supporting TCO objectives and maintenance planning. Application: Plant engineers planning lifecycle maintenance and supplier reliability.

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FAQs

Plan the installation around the device’s 8 digital inputs, 5 digital outputs, and 4 analog outputs to minimize external I/O modules. Ensure RS-485 and Ethernet TCP communication wiring is compliant with the control system’s Modbus/DNP3 configuration, and mount the unit within the standard Eaton E-Series footprint to simplify future upgrades.
It integrates Current Protection and Metering, Voltage Protection and Metering, and Power Protection and Metering, providing real-time diagnostics and energy analytics. The wide input ranges support diverse motor loads, and zone selective interlocking enhances safety and fault isolation in multi-motor systems.
Compliance specifics are provided by the manufacturer; the product data indicates Compliances: Contact Manufacturer. For EU and US market needs, verify CE/UL certifications and any applicable local standards with Eaton during procurement or installation planning.
The device supports Modbus/DNP3 RTU over RS-485 and Modbus/DNP3 TCP over Ethernet RJ-45, enabling integration with SCADA and PLC networks. It also offers IRIG-B interface options and URTD for time reference and ground input signaling, expanding compatibility with precision automation setups.
Warranty is Eaton Selling Policy 25-000, covering one year from date of installation or 18 months from shipment, whichever occurs first. For ongoing support and maintenance guidance, work with Eaton’s regional technical teams and your authorized distributor.