Eaton HCU2200D5IP54 Harmonic Correction Unit - IP54
Part Number: HCU2200D5IP54
Quick Summary
The Eaton HCU2200D5IP54 harmonic correction unit is a dedicated solution for reducing harmonic distortion in three‑phase 380–480 V power systems, delivering cleaner power for drives and automation loads. Many facilities struggle with rising THD, nuisance trips, and efficiency penalties caused by non‑linear loads. This system aligns with key standards such as IEC 61000-3-2, IEC 61000-3-4, and IEEE Std. 519, while its IP54 enclosure and floor‑mount design support rugged plant environments. By combining active harmonic correction with proven certifications, it enables predictable performance, lower maintenance risk, and safer, compliant operation for industrial power quality programs.
Product Information
Extended Description
HCU2200D5IP54 Eaton: Eaton Active Harmonic Correction unit, 200A, 5.4 kW watt loss, 380-480V rating, 50/60 Hz, Three-phase, Floor-mount, IP54 enclosure
Product Name
Eaton HCU2 active harmonic correction unit
Catalog Number
HCU2200D5IP54
UPC
786689641030
Product Length/Depth
61.12 in
Product Height
88.32 in
Product Width
29.62 in
Product Weight
1173 lb
Certifications
IEC 61000 3-2 IEC 61000-3-4 IEEE Std. 519 UL 508C CSA Std. C22.2 No. 14
Product Category
Harmonic Correction Units
Amperage Rating
200A
Enclosure
IP54
Frequency rating
50/60 Hz
Mounting
Floor
Phase
Three-phase
Type
Active Harmonic Correction unit
Voltage rating
380-480 V
Watt losses
5.4 kW
Feature: Active harmonic correction technology reduces harmonic currents at the source. Business Impact: lowers total harmonic distortion (THD), improves efficiency, and reduces motor wear. Application: drives, CNCs, and automated lines benefit from smoother current profiles and longer equipment life. Feature: 200A amperageRating for demanding loads. Business Impact: provides headroom for peak process demands without oversizing. Application: large machine tools and multi-drive assemblies in manufacturing facilities. Feature: 380-480 V, 50/60 Hz compatibility. Business Impact: simplifies integration with common industrial power systems and reduces reconfiguration risk. Application: retrofit projects and new builds in automotive, packaging, and material handling plants. Feature: IP54 enclosure and floor mounting. Business Impact: enables durable installation in dusty, humid factory floors with straightforward service access. Application: open factory floors, electrical rooms, and mezzanine installations. Feature: Watt losses of 5.4 kW. Business Impact: defined energy footprint helps quantify operating costs and energy planning. Application: steady, predictable performance in continuous operation settings. Feature: Comprehensive certifications (IEC 61000-3-2/3-4, IEEE 519, UL 508C, CSA C22.2 No. 14). Business Impact: supports regulatory compliance and reduces risk of non-conformance. Application: audits, supplier qualifications, and OEM integrations. This combination of capacity, enclosure robustness, and standards conformance makes it a practical choice for engineers pursuing reliable harmonic mitigation with measurable business value.
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FAQs
Installation requires a floor-mounted, accessible location with adequate clearance for service access. The IP54 enclosure protects against dust and moisture in typical factory environments, and a dedicated 3‑phase 380–480 V supply is needed. Plan for lifting/mitigation due to the unit’s substantial weight (over 1,100 lb). Ensure compatible drives and space for intake/exhaust airflow to maintain performance.
Yes. The unit is specified for 380–480 V three-phase systems and 50/60 Hz, making it suitable for most 400 V drive applications. It integrates with non-linear loads such as motor drives to mitigate harmonics, improving power quality without requiring extensive system rewiring. Always verify bus voltage, wiring, and protective devices align with local electrical codes.
The HCU2200D5IP54 is certified to IEEE Std. 519 and IEC 61000-3-2/3-4, among others, ensuring adherence to harmonic limits and electromagnetic compatibility guidelines. This helps minimize interference with neighboring equipment and reduces the risk of regulatory non-compliance during audits. Use alongside proper upstream protection and monitoring to sustain compliance over time.
Routine maintenance includes visual inspection, connection integrity checks, and periodic verification of cooling airflow and enclosure seals. Given its weight and dimensions, plan for forklift or hoist-assisted handling during servicing. Regular inspection of mounting hardware, cables, and protective enclosures helps prevent vibration-related wear and ensures consistent harmonic mitigation performance.
Expected ROI stems from reduced harmonic losses, smoother motor operation, and fewer nuisance trips on nonlinear loads. The unit’s watt loss rating of 5.4 kW provides a quantified energy profile for budgeting. While exact payback depends on load mix and existing harmonics, users typically see improved uptime, longer motor life, and compliance-driven cost avoidance in regulated environments.