Eaton UTL5103G1P Power/Control Plug - IP68 Rated
Part Number: UTL5103G1P
Quick Summary
UTL5103G1P is a panel-mount power and control plug for multi-cavity IEC power systems in harsh industrial environments. Engineers often struggle with achieving reliable mating and sealed protection in compact control panels under vibration, moisture, or washdown conditions. Compliances with IEC 61984 and UL 1977, plus IP68 sealing, ensure safe operation and long service life in demanding settings. This combination translates to lower maintenance costs and faster deployment for industrial automation projects and machinery OEMs. Reliable, standards-based connectors also help streamline procurement and spare-part strategies across multiple lines.
Product Information
Extended Description
UTL5103G1P Eaton: Male plug for panel mounting, 4 cavities; UTL5103G1P
Product Name
Eaton Souriau UTL series uL/IEC power and control supply
Catalog Number
UTL5103G1P
Product Length/Depth
49.5 mm
Product Height
26.1 mm
Product Width
25 mm
Product Weight
13 g
Compliances
IEC 61984 (please contact us for more details) UL 1977 (please contact us for more details)
Current rating
16 A IEC 16 A UL
Fitted with:
Layout with ground cavity First mate last break capability
Environmental conditions
RoHS Flammability rating UL94 V0 REACH
Environmental resistance
Resistant against gasoline Resistant against mineral oil Resistant against acid bath Resistant against oil UV resistant, no degradation after 5 years of exposure in natural environment Resistant against basic bath
Test current
16 A UL16 A IEC
Test voltage
600 V UL 500 V IEC
Connector accessory option
No backshell possibility
Connector type
Plug
Contact delivery
Not delivered
Contact gender
Pin (Male)
Contact type
Crimp
Coupling type
Push-Pull
Degree of protection
IP68
Insert material
Polyamide
Layout
3G1
Plug type
Plug for panel mounting
Shell material
Plastic
Shell size
10
Mating cycles
1000
Operating temperature - max
105 °C
Operating temperature - min
-40 °C
Number Of Contacts
4
Number of cavity #16
4
Salt spray
1000 hour
Feature: The connector supports four cavities with a 16 A IEC and UL current rating in a compact panel-mount form. Business Impact: This consolidates high-current power and control paths in a single unit, reducing panel wiring complexity and potential contact points. Application: Ideal for machine builders and packaging lines where space is at a premium and reliability matters. Feature: Push-Pull coupling and first mate last break ground cavity arrangement enable quick, secure mating and dependable seal. Business Impact: Speeds field installation, minimizes downtime, and preserves IP68 integrity during maintenance. Application: Suitable for conveyors and washdown environments where frequent mating cycles occur. Feature: IP68 protection, polyamide insert, and plastic shell provide rugged, moisture-resistant housing across -40 to 105 C. Business Impact: reduces failure risk in extreme temperatures and chemical exposure, lowering maintenance and warranty costs. Application: Outdoor or factory-floor setups with exposure to humidity, dust, or UV. Feature: 1000 mating cycles, 4 contacts, 49.5 mm length, 26.1 mm height, 25 mm width, 13 g weight. Business Impact: predictable lifecycle performance helps with lifecycle costing and spare-part planning. Application: OEM projects and replacement programs where consistent fit and timing matter.
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FAQs
Begin with the panel cutout sized for the 3G1 footprint, secure the plug with standard mounting hardware, and ensure the ground cavity is aligned for first mate last break operation. Use crimp contacts to terminate conductors, verify a proper IP68 seal, and test for the 16 A/600 V rating at the intended operating temperature range (-40 to 105 C).
Plan for four conductors with a 16 A current rating per IEC and UL standards, at up to 600 V. The connector supports four contacts, plus a ground cavity, with crimp contact delivery and push-pull coupling. Operating temperature spans -40 °C to 105 °C, and it is rated for 1000 mating cycles.
Yes. The IP68 rating provides water and dust ingress protection, and the housing materials (polyamide insert and plastic shell) offer resilience to moisture, oils, and chemical exposure. This makes it well suited for conveyors, packaging lines, and other washdown-worthy automation equipment.
The product complies with IEC 61984 and UL 1977, with RoHS and REACH environmental requirements. It also meets flammability and material safety expectations (UL94 V0) for plastic components, contributing to regulatory compliance and safer installations across industrial settings.
With 1000 mating cycles and a ground-cavity layout designed for reliable mating, the UTL5103G1P reduces spare parts and downtime. Field replacements are straightforward due to the panel-mount form and robust sealing, delivering a lower total cost of ownership over typical OEM replacement cycles.