Eaton UTL5103G1S UTL Series Plug - IP68 rated
Part Number: UTL5103G1S
Quick Summary
Eaton UTL5103G1S is a panel-mount plug for UL/IEC power and control supply in industrial automation. Engineers often struggle with secure mating, environmental sealing, and predictable lifecycle in harsh industrial environments. This device complies with IEC 61984 and UL 1977, and carries IP68 protection, RoHS, and REACH environmental standards, ensuring safety and long-term durability where contaminants and moisture are present. Its compact 49.5 mm length, 26 mm width, and 26.1 mm height enable efficient panel real estate usage while handling 16 A current at up to 500 V IEC/UL testing. Four crimp contacts, a ground cavity, and first mate last break capability simplify installation, reduce maintenance downtime, and support reliable field wiring in control panels.
Product Information
Extended Description
UTL5103G1S Eaton: Female plug for panel mounting, 4 cavities; UTL5103G1S
Product Name
Eaton Souriau UTL series uL/IEC power and control supply
Catalog Number
UTL5103G1S
Product Length/Depth
49.5 mm
Product Height
26.1 mm
Product Width
26 mm
Product Weight
13 g
Compliances
IEC 61984 (please contact us for more details) UL 1977 (please contact us for more details)
Current rating
16 A IEC 16 A UL
Fitted with:
Layout with ground cavity First mate last break capability
Environmental conditions
Flammability rating UL94 V0 RoHS REACH
Environmental resistance
Resistant against mineral oil Resistant against gasoline Resistant against basic bath Resistant against acid bath Resistant against oil UV resistant, no degradation after 5 years of exposure in natural environment
Test current
16 A UL16 A IEC
Test voltage
500 V IEC 600 V UL
Connector accessory option
Only to be overmolded
Connector type
Plug
Contact delivery
Not delivered
Contact gender
Socket (Female)
Contact type
Crimp
Coupling type
Push-Pull
Degree of protection
IP68
Insert material
Polyamide
Layout
3G1
Plug type
Straight Plug
Shell material
Plastic
Shell size
10
Mating cycles
1000
Operating temperature - max
105 °C
Operating temperature - min
-40 °C
Number Of Contacts
4
Number of cavity #16
4
Salt spray
1000 hour
Feature: Compact 49.5 mm length and 26 mm width enables tighter panel layouts and easier routing in crowded control cabinets. Business Impact: Frees valuable panel space and reduces installation time for multi-circuit power and control assemblies. Application: Ideal for small to mid-size automation panels in packaging, material handling, and machine tooling. Feature: IP68 rated sealing and rugged materials protect against moisture, dust, and washdown exposure. Business Impact: Extends service life in harsh environments, minimizing unplanned downtime and maintenance costs. Application: Food & beverage equipment, outdoor machinery, and damp manufacturing floors. Feature: 16 A current rating with 500 V IEC and 600 V UL test voltages provides robust power delivery. Business Impact: Supports common motor drives, sensors, and actuators without oversizing components; reduces cabling and connector counts. Application: Servo drives, CNC tools, and conveyor systems. Feature: Ground cavity with first mate last break capability and crimp contact design. Business Impact: Improves fault isolation during maintenance and simplifies safe disconnection in nested harnesses. Application: Control circuits with shared ground paths in complex machines. Feature: Four-position, 4-contact layout with polyamide insert and plastic shell. Business Impact: Lightweight yet durable housing enables reliable performance across -40 to 105 C environments and simplifies stocking of compatible mating parts. Application: Panel power and control harnesses in industrial robots and packaging lines. Feature: Mating cycles rated at 1000 ensure long lifecycle under normal automation usage. Business Impact: Reduces replacement costs and downtime due to wear; supports maintenance planning. Application: High-cycle production lines and continuous-process equipment. Feature: Overmolded connector option for streamlined integration. Business Impact: Facilitates robust, vibration-resistant assemblies with fewer loose components. Application: Custom equipment housings and equipment with exposed wiring harnesses.
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FAQs
The UTL5103G1S is a panel-mount plug with four crimp cavities and a ground contact layout designed for a tight panel fit. Use proper mating connectors, ensure the ground cavity is engaged, and follow the first mate last break sequence to maintain seal integrity. Seal gaskets and correct overmolding (where required) are essential to sustain IP68 protection in washdown environments.
This connector is rated for 16 A (IEC and UL) with test voltages of 500 V IEC and 600 V UL. It supports four contacts in a 3G1 layout, with IP68 ingress protection and operating temperatures from -40 °C to 105 °C, making it suitable for demanding automation applications.
Yes. The connector specification permits usage with an overmolded accessory option, which can simplify integration into rugged equipment housings and reduce assembly time by eliminating intermediate adapters.
Ideal for panel power and control feeds in automation, robotics, and packaging lines. Its four-cavity, IP68-sealed design supports use with servo drives and sensors in harsh environments, while its compact form factor saves panel space and reduces wiring complexity.
With 1000 mating cycles and robust resistance to oils, UV exposure, and environmental contaminants, the UTL5103G1S minimizes downtime and replacement costs. The crimp contact design, ground cavity, and secure push-pull coupling provide reliable, durable connections that lower lifecycle costs in high-demand production lines.