Norgren KA/802100/M/100 ISOLine Cylinder - ISO 6431
Part Number: KA/802100/M/100
Quick Summary
Norgren KA/802100/M/100 is a double-acting stainless steel cylinder designed for hygienic automation in food processing. Operators struggle with corrosion resistance, frequent washdowns, and downtime on sanitary lines. It complies with ISO 6431, VDMA 24562 and NFE 49-003-1, and it uses ISO 15552 mounting to simplify replacement. With adaptive cushioning system (ACS) and a magnetic piston, the unit delivers reliable, low-drift actuation and easy sensor integration. For engineering teams, this combination maintains performance from -10 to 80 C and 1 to 16 bar service, reducing maintenance intervals and spare-part costs. The design supports efficient, compliant, scalable automation across multi-site operations, delivering predictable cycle times and longer asset life.
Product Information
Extended Description
KA/802100/M/100 Norgren: High corrosion and acid resistance | Conforms to ISO 6431, VDMA 24562 and NFE 49-003-1 | Ideal for applications in the food industry
Medium
Compressed air
Operating Temperature
-10 ... 80 °C, 14 ... 176 °F
Operating Pressure
1 ... 16 bar, 14 ... 232 psi
Standard
ISO 15552
Port Size
G1/2
Cylinder diameter
100 mm
Stroke Length
100 mm
Operation
Double acting
Cushioning
Adaptive cushioning system (ACS)
Magnetic/Non-magnetic
Magnetic
Theoretical Force
4710 N
Materials - Barrel
X5 Cr Ni 18 10 (1.4301: AISI 304)
Materials - Piston Rod
X10 Cr Ni S 18 9 (1.4305: AISI 303)
Range
KA/802000
Series
ISOLine
Brand
IMI Norgren
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Pneufit 10 Push-in fitting, Adaptor, Swivel elbow, 12mm, G1/2
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KQA/8100/00
Service kits for KQA/8000, 100mm diameter
M/50/LSU/5V
M/50 magnetically operated reed switch, 5m cable
QM/27/2/1
Switch mounting brackets for M/50
Stainless steel construction for the barrel and piston rod delivers high corrosion resistance and washdown capability, extending service life in sanitary environments and reducing parts replacement costs. This directly improves uptime and reduces contamination risk on food processing lines, enabling compliant production. The device adheres to ISO 6431, VDMA 24562 and NFE 49-003-1, ensuring interchangeability and compatibility across global plants, which minimizes downtime during line changes and replacements. Adaptive cushioning system (ACS) provides smooth deceleration and reduced impact at end-of-stroke, diminishing mechanical wear and vibration, which translates to longer cycle life and lower maintenance costs in high-speed applications. A magnetic piston enables straightforward position sensing with standard switches, simplifying integration with PLCs and sensors on packaging and handling systems. ISO 15552 mounting compatibility and a 100 mm diameter with G1/2 ports enable quick retrofits on existing equipment, reducing installation time and retrofit risk. The operating range of 1–16 bar and -10 to 80 C supports diverse environments—from cleanroom-adjacent packaging to tougher processing zones—without compromising performance. The device delivers a theoretical force of 4710 N, suitable for demanding actuation tasks such as lifting, guiding, or indexing heavy loads in food and beverage lines. With a 100x100 mm footprint, it fits neatly into compact automation cells, while standard service kits and options, including KQA/8100/00, simplify maintenance and lifecycle planning. Overall, this cylinder provides a robust, scalable solution that aligns with lean manufacturing goals and regulatory requirements for hygienic automation.
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FAQs
This cylinder uses standard ISO 15552 mounting, a 100 mm diameter, and G1/2 ports, which simplifies retrofitting onto existing frames. Ensure correct orientation to avoid side loads, align the rod end with the mounting surface, and verify supply pressure remains within 1–16 bar. Using compatible Pneufit 10 fittings reduces assembly time and leak points. Regularly check mounting bolts and clean seals during scheduled maintenance to preserve performance.
The stainless steel barrel and piston rod provide excellent corrosion resistance and washdown compatibility, reducing contamination risk and extending service life. ACS cushioning minimizes shock loads during quick cycles, while the magnetic piston supports reliable sensor feedback for automated lines. These features combine to improve uptime, simplify cleaning protocols, and support regulatory compliance in hygienic manufacturing.
ACS provides adaptive end-of-stroke cushioning, delivering smoother deceleration and reducing mechanical wear, which lowers maintenance costs and extends component life. The magnetic piston enables straightforward position sensing with common reed switches and sensors, enabling accurate stroke feedback without complex wiring. Together, they yield precise, reliable actuation even in high-speed or demanding indexing tasks.
It conforms to ISO 6431, VDMA 24562 and NFE 49-003-1 for interchangeability and safety, and uses ISO 15552 mounting for broad compatibility. These certifications ensure consistent performance across international plants and simplify supplier qualification. The combination supports compliance in food, beverage and packaging industries and aligns with common quality management requirements.
The cylinder’s corrosion resistance, washdown suitability, and long service life reduce part replacement and unplanned downtime. Standardized mounting and fittings streamline installation and spares management, while ACS and magnetic sensing improve reliability and reduce sensor integration effort. Overall, you gain higher line availability, predictable maintenance cycles, and lower total cost of ownership on multi-site automation projects.