Norgren KA/802100/M/125 Pneumatic Cylinder - ISO 15552, ACS
Part Number: KA/802100/M/125
Quick Summary
Norgren KA/802100/M/125 is a stainless steel pneumatic cylinder delivering precise double-acting actuation for automated lines in food processing and packaging. In these environments, corrosion resistance and cleanability are constant pain points, driving downtime and contamination risk. This unit adheres to ISO 15552 and features an Adaptive Cushioning System with a magnetic piston, supporting robust, maintenance-friendly installations. With compatibility to Pneufit 10 push-in fittings and standard G1/2 ports, it offers fast, leak-free assembly while delivering predictable stroke and force. The combination of rugged materials and precise control translates to lower maintenance costs and higher line uptime for OEMs and integrators.
Product Information
Extended Description
KA/802100/M/125 Norgren: High corrosion and acid resistance | Conforms to ISO 6431, VDMA 24562 and NFE 49-003-1 | Ideal for applications in the food industry
Medium
Compressed air
Operating Temperature
-10 ... 80 °C, 14 ... 176 °F
Operating Pressure
1 ... 16 bar, 14 ... 232 psi
Standard
ISO 15552
Port Size
G1/2
Cylinder diameter
100 mm
Stroke Length
125 mm
Operation
Double acting
Cushioning
Adaptive cushioning system (ACS)
Magnetic/Non-magnetic
Magnetic
Theoretical Force
4710 N
Materials - Barrel
X5 Cr Ni 18 10 (1.4301: AISI 304)
Materials - Piston Rod
X10 Cr Ni S 18 9 (1.4305: AISI 303)
Range
KA/802000
Series
ISOLine
Brand
IMI Norgren
102471248
Pneufit 10 Push-in fitting, Adaptor, Swivel elbow, 12mm, G1/2
102251248
Pneufit 10 Push-in fitting, Adaptor, Straight, Internal hex, 12mm, G1/2
10K511248
Pneufit 10 Push-in fitting, Banjo flow control, Regulating out, 12mm, G1/2
KQA/8100/00
Service kits for KQA/8000, 100mm diameter
M/50/LSU/5V
M/50 magnetically operated reed switch, 5m cable
QM/27/2/1
Switch mounting brackets for M/50
ISO 15552 compatibility ensures the KA/802100/M/125 fits standard mounting frames and accessories, reducing engineering time and parts inventory. This yields faster commissioning and easier field replacements, particularly on multi-vendor lines. The cylinder also leverages an Adaptive Cushioning System (ACS) to soften start/stop impacts, minimizing panel wear and vibration while extending component life in high-cycle applications. A magnetic piston paired with the M/50 reed switch supports reliable position sensing for PLC integration, enabling precise control and traceability without additional hardware. Constructed from X5 Cr Ni 18-10 and X10 Cr Ni S 18-9 stainless steel, the barrel and rod deliver excellent corrosion resistance in food-grade environments, boosting sanitation and reducing maintenance cycles. Quick-connect Pneufit 10 fittings and G1/2 ports streamline installation, cutting assembly time and leak risk. With a 100 mm bore, 125 mm stroke, and a theoretical 4710 N force, this cylinder delivers ample power for typical automated tasks while maintaining compact footprint. Field compatibility with standard ISO 15552 frames and 1–16 bar operating pressure supports scalable line engineering across multiple machines and brands.
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FAQs
KA/802100/M/125 is designed to fit ISO 15552 mounting frames and accepts standard Pneufit 10 push-in fittings, enabling quick swaps and plug-and-play installation. The 100 mm bore and 125 mm stroke align with common frame patterns, minimizing rework on multi-vendor lines. This compatibility reduces engineering time, lowers spare-part diversity, and simplifies field maintenance for packaging and food-processing equipment.
The KA/802100/M/125 operates from 1 to 16 bar (14 to 232 psi) and tolerates temperatures from -10 to 80 °C (14 to 176 °F). This broad range supports diverse production environments, including high-speed packaging and acidic or wash-down processes, while maintaining consistent actuation characteristics and stroke fidelity.
Yes. The cylinder features a magnetic piston and is compatible with a magnetic reed switch option (M/50) for position sensing. This enables reliable PLC or DCS feedback without extra sensors, supporting precise sequencing, fault detection, and closed-loop control in automated lines.
ACS reduces impact and cushion energy during end-of-stroke, delivering smoother operation and lower mechanical stress on housings, seals, and nearby equipment. This translates to longer service life, fewer maintenance events, and less vibration-induced wear—key advantages when cycles are frequent and sanitation windows are tight in food-processing lines.
For ongoing reliability, Norgren offers service kits (KQA/8100/00) for 8000-series cylinders like KA/802100/M/125. Additionally, a range of fittings (Pneufit 10), and mounting accessories are available to support easy field servicing and extended life. Regular inspection of seals, cushioning elements, and magnetic sensing components helps sustain performance and minimize downtime.