Norgren KA/802100/M/200 Cylinder - ISO 6431 compliant

Part Number: KA/802100/M/200
Manufacturer
Norgren
Part number
KA/802100/M/200

Quick Summary

The Norgren KA/802100/M/200 cylinder delivers reliable, corrosion-resistant linear actuation for automated food and packaging systems. In harsh washdown environments, downtime and corrosion can drive costly maintenance and unplanned line stops. This cylinder meets ISO 6431, VDMA 24562, and NFE 49-003-1, with ISO 15552 compatibility, a magnetic piston, and ACS cushioning for controlled, low-damage motion. Its stainless steel barrel and robust piston rod stand up to acids and cleaners, while standard Pneufit 10 fittings simplify installation. For procurement teams, this means longer service life, predictable performance, and lower total cost of ownership across multiple lines. The design supports consistent cycle times and hygienic cleaning regimes, enhancing plant productivity.

Product Information

Extended Description

KA/802100/M/200 Norgren: High corrosion and acid resistance | Conforms to ISO 6431, VDMA 24562 and NFE 49-003-1 | Ideal for applications in the food industry
Medium
Compressed air
Operating Temperature
-10 ... 80 °C, 14 ... 176 °F
Operating Pressure
1 ... 16 bar, 14 ... 232 psi
Standard
ISO 15552
Port Size
G1/2
Cylinder diameter
100 mm
Stroke Length
200 mm
Operation
Double acting
Cushioning
Adaptive cushioning system (ACS)
Magnetic/Non-magnetic
Magnetic
Theoretical Force
4710 N
Materials - Barrel
X5 Cr Ni 18 10 (1.4301: AISI 304)
Materials - Piston Rod
X10 Cr Ni S 18 9 (1.4305: AISI 303)
Range
KA/802000
Series
ISOLine
Brand
IMI Norgren
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Feature: 100 mm diameter, 200 mm stroke and double-acting operation deliver high force in a compact form. Business impact: enables strong, repeatable actuation on tight automation cycles with predictable end-of-stroke positioning. Application: packaging and automation lines requiring robust push-pull motion in washdown environments. Feature: High corrosion and acid resistance from X5 Cr Ni 18 10 barrel and X10 Cr Ni S 18 9 rod. Business impact: extends service life in aggressive cleaning regimes, reducing replacement costs. Application: food processing and pharmaceutical lines with frequent sanitizing. Feature: Adaptive Cushioning System ACS reduces impact and vibration. Business impact: minimizes mechanical wear, extends cylinder life, improves cycle accuracy. Application: high-speed indexing and pick-and-place tasks. Feature: Magnetic piston enables reliable sensor feedback. Business impact: simplifies integration with proximity switches and controllers, improving automation reliability. Application: loop closures and condition monitoring in line-side control. Feature: Operating range -10 to 80 °C and 1 to 16 bar. Business impact: supports diverse plant environments and standard plant air supplies, reducing configurability issues. Application: general purpose industrial lines. Feature: ISO 15552 mounting and G1/2 port size with Pneufit 10 fittings. Business impact: faster installation, easier retrofits, and consistent maintenance across equipment families. Application: retrofit projects and new line builds. Feature: Theoretical force 4710 N provides ample actuation for most mid-range loads. Business impact: ensures adequate performance without over-sizing, controlling costs. Application: heavy but compact actuation tasks on automated lines.

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FAQs

KA/802100/M/200 uses ISO 15552 mounting with a G1/2 port. It supports standard installation across European and global lines, integrates with Pneufit 10 push-in fittings, and aligns with common cylinder positioning accessories. This compatibility reduces retrofit risk and speeds up inventory standardization on new lines.
The cylinder operates at 1 to 16 bar and tolerates temperatures from -10 to 80 °C (14 to 176 °F). This broad range accommodates most plant air systems and washdown cycles, ensuring consistent indexing, stroke control, and resistance to thermal variations in typical manufacturing environments.
Yes. The stainless steel barrel (1.4301) and stainless piston rod (1.4305) deliver high corrosion and acid resistance, matching food-grade hygiene expectations. By meeting ISO 6431 and related standards, it supports hygienic cleaning regimes, minimizing contamination risk while maintaining performance during frequent sanitization.
Key certifications include ISO 6431 for cylinder sizing and mounting, VDMA 24562 for hydraulic/pneumatic component standardization, and NFE 49-003-1 for European market compliance. These ensure interoperability, reliable performance under standard industrial requirements, and easier supplier qualification for regulated food and packaging environments.
Maintenance options include service kits such as KQA/8100/00 for the 100 mm diameter family, enabling quick replacement of wear components. The design also supports common spare parts and quick-disconnect fittings, reducing downtime. Regular inspection of ACS cushions and magnetic sensing alignment helps maintain peak performance and lifecycle reliability.