Norgren KA/802100/M/500 ISOLine Cylinder - ISO 6431
Part Number: KA/802100/M/500
Quick Summary
KA/802100/M/500 ISOLine cylinder delivers precise double-acting motion for food-industry automation. Engineers often contend with corrosion, hygiene challenges, and downtime; this stainless-steel cylinder minimizes wear through high corrosion resistance and an Adaptive Cushioning System. The design conforms to ISO 6431, VDMA 24562, and NFE 49-003-1, supporting safe washdown and hygienic production lines. With ISO 15552 compatibility and a 100 mm bore, it enables quick installation and straightforward part replacement. For procurement teams, the combination of robust performance and documented standards delivers predictable uptime, reduced lifecycle costs, and easier qualification of suppliers in regulated manufacturing environments.
Product Information
Extended Description
KA/802100/M/500 Norgren: High corrosion and acid resistance | Conforms to ISO 6431, VDMA 24562 and NFE 49-003-1 | Ideal for applications in the food industry
Medium
Compressed air
Operating Temperature
-10 ... 80 °C, 14 ... 176 °F
Operating Pressure
1 ... 16 bar, 14 ... 232 psi
Standard
ISO 15552
Port Size
G1/2
Cylinder diameter
100 mm
Stroke Length
500 mm
Operation
Double acting
Cushioning
Adaptive cushioning system (ACS)
Magnetic/Non-magnetic
Magnetic
Theoretical Force
4710 N
Materials - Barrel
X5 Cr Ni 18 10 (1.4301: AISI 304)
Materials - Piston Rod
X10 Cr Ni S 18 9 (1.4305: AISI 303)
Range
KA/802000
Series
ISOLine
Brand
IMI Norgren
Feature → Business Impact → Application: Stainless steel barrel and piston rod deliver excellent corrosion resistance, extending service life in washdown environments and reducing maintenance frequency in food and pharmaceutical lines. This translates to lower total cost of ownership and less downtime on high-throughput packaging equipment. Feature → Adaptive cushioning system (ACS) provides controlled deceleration and reduced impact, improving cycle life and reducing vibration-related wear on delicate lidding and filling stations. This supports smoother operation at higher speeds and lowers component fatigue in continuous cycles. Feature → ISO 15552 compatibility plus G1/2 port size simplifies integration with standard manifolds and control valves, shortening installation time and minimizing custom hardware costs across OEM lines. Application: quick swaps and scalable installations across multiple lines. Feature → Magnetic piston enables non-contact position sensing and easier feedback integration with PLCs and servo systems, boosting automation reliability in pick-and-place and indexing stations. Feature → Theoretical force of 4710 N at 1–16 bar enables robust actuation for clamp, press, and push-pull tasks in food processing and packaging, with a wide operating temperature range (-10 to 80 °C) ensuring performance in varying plant environments. Application: heavy-duty transfer, part handling, and routine actuation in demanding facilities.
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FAQs
For a smooth install, verify bore and stroke fit (100 mm / 500 mm), confirm G1/2 port availability, and use ISO 15552 mounting patterns. Ensure compatible mounting brackets, end-caps, and manifolds are in place, and account for the magnetic piston position sensing needs. Align with washdown-rated seals and ACS cushions to maintain reliability in hygienic environments.
The cylinder delivers a theoretical force of 4710 N at operating pressures between 1 and 16 bar. It tolerates temperatures from -10 to 80 °C and uses a 100 mm bore with a 500 mm stroke, making it suitable for high-load, high-cycle applications in tight plant spaces.
Yes. The unit uses stainless steel components (barrel and piston rod) with corrosion resistance and an ACS cushioning system designed for frequent washdowns. It conforms to food-industry standards (ISO 6431, VDMA 24562, NFE 49-003-1), supports hygienic maintenance, and integrates with standard ISO 15552 hardware.
KA/802100/M/500 conforms to ISO 6431, VDMA 24562, and NFE 49-003-1, with ISO 15552 compatibility for standardization across OEM equipment. These certifications ensure compatibility with hygienic and washdown environments and simplify supplier qualification for regulated manufacturing settings.
The stainless-steel construction and ACS cushioning reduce wear and down-time, lowering maintenance frequency and parts replacement costs. Magnetic piston feedback enables precise control with fewer misfires, improving throughput and product consistency. Over the lifecycle, this translates to lower total cost of ownership and faster return on investment in automated lines.